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Top ten autonomous & fully automatic high-bay warehouses and pallet warehouses from manufacturers and companies with innovative Metaverse advice


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Published on: June 19, 2023 / update from: June 24, 2023 - Author: Konrad Wolfenstein

High bay pallet warehouse Metaverse with extended, mixed, augmented, virtual reality & showroom elements

High-bay pallet warehouse Metaverse with extended, mixed, augmented, virtual reality & showroom elements – Image: Xpert.Digital

Advice on warehouse optimization of and for high-bay warehouses, pallet warehouses and buffer warehouses

Optimize your storage processes with professional advice for fully automated pallet warehouses and high-bay warehouses. Learn how to use your storage capacity efficiently, increase throughput and reduce inventory costs. With the help of the Business Metaverse you receive innovative solutions and a virtual representation of your warehouse environment. Use this new dimension of advice to maximize your warehouse efficiency and set your company on the road to success.

Learn how to use your storage capacity efficiently, increase throughput and reduce inventory costs

Discover effective strategies to make the most of your storage capacity to increase throughput and reduce inventory costs. Learn how to optimize your inventory management, use warehouse layout and placement optimization techniques, and implement innovative warehouse management systems. With tailored advice and proven solutions, you can minimize bottlenecks, optimize processes and maximize the efficiency of your warehousing. Use these valuable resources to improve your warehouse performance and stay competitive.

Here are 10 use cases on how you can use your storage capacity efficiently, increase throughput and reduce storage costs:

  1. Implementation of an automated warehouse management system to optimize inventory management and reduce inventory levels.
  2. Use data analytics and forecasting models to accurately forecast demand and avoid overstocking or shortages.
  3. Optimizing warehouse layout to make optimal use of space and improve accessibility.
  4. Use placement optimization techniques to place high-demand items at the front of the warehouse and increase pick speed.
  5. Implementing automated material handling systems such as conveyor technology and robotics to increase throughput and reduce manual labor tasks.
  6. Using stacking techniques to maximize vertical space utilization in high bay warehouses.
  7. Introduction of RFID or barcode systems for real-time inventory tracking and error reduction.
  8. Implement cross-docking strategies to accelerate the flow of goods and minimize inventory levels.
  9. Training and educating warehouse personnel on efficient picking techniques and workflows to increase productivity.
  10. Using lean principles and continuous improvement to eliminate waste and create more efficient warehouse processes.

 

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Discover the fascinating world of fully automated and autonomous high-bay warehouses and pallet warehouses in the Business Metaverse

Immerse yourself in a virtual reality where you can experience the planning, implementation and construction of a warehouse up close - all with the help of extended or augmented reality.

Experience the impressive presentation of warehouse concepts, warehouse layout and placement directly at trade fairs, events, hybrid trade fairs or during on-site customer visits. This innovative technology allows you to present your storage solutions in an immersive virtual environment and give your customers a realistic impression.

See how the fully automated systems work smoothly and how autonomous vehicles navigate intelligently to transport pallets safely and efficiently. Gain insight into how warehouse management systems work and see how warehouse processes are optimized in real time.

With the combination of the Business Metaverse and the advanced technology of extended or augmented reality, you can present your storage solutions in an innovative and convincing way. Use this powerful platform to impress potential customers, demonstrate your warehouse design and construction expertise, and generate new business opportunities.

Fully automated high-bay warehouses and pallet warehouses: New market opportunities for manufacturers and companies with innovative Metaverse consulting

Fully automated high-bay warehouses and pallet warehouses: New market opportunities for manufacturers and companies with innovative Metaverse consulting – Image: Xpert.Digital / vanitjan|Shutterstock.com

Virtual warehouse planning

Use the Business Metaverse to create a virtual model of your planned warehouse. You can simulate and optimize different layouts, shelf placements, and storage capacities before you begin physical implementation.

Warehouse tours at trade fairs

Present your fully automated high-bay warehouse or pallet warehouse at trade fairs and events in the form of a virtual tour. Potential customers can experience the functionality and efficiency of your storage solution in real time.

Training and Training Simulations: Use the Business Metaverse to deliver training to your employees. You can prepare them to operate automated warehouse equipment in a virtual environment and simulate various scenarios to improve their skills.

On-site customer visits

Add augmented reality elements to customer site visits. Show your customers what your fully automated warehouse would look like in their own operating environment and how it could improve their warehousing.

Inventory placement optimization

Use the Business Metaverse to simulate the optimal placement of your goods in the warehouse. By virtually displaying the flow of goods and analyzing data, you can maximize efficiency and throughput times in your warehouse.

Collision avoidance and safety simulation: Use the Business Metaverse to simulate various scenarios for collision avoidance and safety in the warehouse. Identify potential sources of danger and optimize work processes to ensure the safety of your employees.

Real-time warehouse optimization

Connect your fully automated warehouse to the business metaverse for real-time data and analytics. You can monitor warehouse performance, identify bottlenecks and take timely optimization measures.

Inventory management system integration: Leverage the advanced features of the Business Metaverse to simulate and optimize the integration of inventory management systems. This allows you to keep track of your inventory levels and avoid shortages.

Simulation of load peaks

Use the Business Metaverse to simulate load peaks in your warehouse and optimize your resource planning. You can analyze the impact of increased demand on storage capacity and required resources and take appropriate action.

Virtual training for maintenance and repairs

Use the Business Metaverse to offer virtual training programs for the maintenance and repair of your automated warehouse equipment. Employees can familiarize themselves with processes and procedures in a safe environment to minimize downtime and extend the life of assets

 

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Top ten manufacturers and companies for fully automated high-bay warehouses and autonomous pallet warehouses with Automated Guided Vehicles (AGV)

Fully automated high-bay warehouses and autonomous pallet warehouses with Automated Guided Vehicles (AGV)

Fully automated high-bay warehouses and autonomous pallet warehouses with Automated Guided Vehicles (AGV) – Image: Xpert.Digital / vanitjan|Shutterstock.com

This list of the top ten manufacturers of fully automated high bay warehouses and pallet warehouses with AGV is based on their reputation, market presence and the quality of their solutions. It is important to note that there are many other reputable manufacturers that also offer high-quality automated storage and logistics solutions.

Daifuku Co., Ltd.

Daifuku is a Japanese company that specializes in the development and manufacture of automated material handling systems. They offer fully automatic high-bay warehouses and pallet warehouses with AGV for efficient warehouse management and material flow optimization.

Dematic Corporation

Dematic is a global leader in automated intralogistics solutions, including fully automated high-bay warehouses and pallet warehouses with AGV. They offer tailor-made solutions for various industries and are known for their high quality and reliability.

Swisslog Holding AG: Swisslog is an internationally active company that specializes in the development and implementation of automated warehouse and logistics solutions. They offer fully automatic high-bay warehouses and pallet warehouses with AGV for efficient and smooth material flow control.

SSI Schäfer AG

SSI Schäfer is one of the world's largest manufacturers of storage and logistics solutions. They offer a wide range of products including fully automated high bay warehouses and pallet warehouses with AGV. Their solutions are characterized by high efficiency and flexibility.

Kardex Group

The Kardex Group is an internationally active company that specializes in the development and manufacture of automated storage and material flow systems. They offer fully automated high-bay warehouses and pallet warehouses with AGV to optimize warehouse operations and increase efficiency.

viastore Systems GmbH

viastore is a global company that specializes in the development and implementation of automated storage and logistics systems. They offer fully automatic high-bay warehouses and pallet warehouses with AGV for optimal warehouse management and material flow control.

Mecalux SA

Mecalux is a global leader in warehousing and logistics solutions. Your portfolio includes fully automatic high-bay warehouses and pallet warehouses with AGVs, which impress with innovative technologies and high performance.

Interroll Holding AG

Interroll is a global provider of internal logistics solutions, including automated storage and material handling systems. They offer fully automated high-bay warehouses and pallet warehouses with AGV to optimize material flow and increase productivity.

Knapp AG

Knapp is an Austrian company that specializes in the development and implementation of logistics solutions. They offer fully automatic high-bay warehouses and pallet warehouses with AGV for efficient warehouse management and material flow control.

Witron Logistik + Informatik GmbH

Witron is an internationally active company that specializes in the development and implementation of logistics systems. They offer fully automatic high-bay warehouses and pallet warehouses with AGV for optimal warehouse management and material flow optimization.

Future: The further development of fully automated and autonomous high-bay warehouses and pallet warehouses

The future for autonomous and automatic storage and retrieval systems in combination with fully automated and autonomous high-bay warehouses as well as pallet warehouses and automated guided vehicle systems (AGVs) is extremely promising. Here are some reasons why this is so:

Improved efficiency

By combining automated storage and retrieval systems with driverless transport systems, the flow of materials is seamlessly controlled. Goods can be automatically transported from warehouses to different work stations or shipping areas, resulting in significant efficiency gains and time savings.

Reduced error rate

The use of autonomous systems minimizes the risk of human error and increases accuracy in inventory management and provisioning. Automated guided vehicles can perform precise and consistent movements, resulting in lower error rates and higher quality warehousing.

Flexibility and scalability

The combination of automated warehouses and driverless transport systems offers high flexibility and scalability. Companies can expand or adjust their storage capacity and transportation options as needed to meet changing needs.

Cost savings

By using autonomous systems and driverless transport systems, companies can reduce their operating costs. Automation allows for more efficient use of resources and reduction in labor costs, resulting in cost savings.

Safety at work

Driverless transport systems are designed to work safely and reliably. The use of advanced safety technologies and precautions increases workplace safety and minimizes the risk of accidents and injuries.

Technological development: Technological developments in the areas of robotics, artificial intelligence and sensors are driving innovation in autonomous and automated storage and retrieval systems. Advances in machine perception, navigation and data analysis enable even more powerful and efficient systems in the future.

 

➡️ The combination of autonomous and automated warehouses and staging systems with driverless transport systems offers enormous advantages for companies. The future prospects for these technologies are promising as they lead to improved efficiency, cost savings and safety in the workplace. Companies that invest in these systems can optimize their warehouse and logistics processes and increase their competitiveness.

What other warehouses are there besides the high-bay warehouse?

High-bay warehouses with driverless transport systems (AGVs) are widespread

High-bay warehouses with driverless transport systems (AGVs) are widespread – Image: Xpert.Digital / vanitjan|Shutterstock.com

A high-bay warehouse is a specialized warehouse that uses high, multi-level racks to enable efficient and space-saving storage of goods. It is characterized by a vertical structure that uses forklifts or automated systems to move and store the goods on the shelves.

By utilizing the height of the warehouse, companies can maximize their storage capacity and accommodate a large amount of products in a small area. High-bay warehouses are typically fully automated and feature advanced technologies such as storage and retrieval machines, conveyors and warehouse management systems to efficiently manage material flow and warehousing.

The high-bay warehouse is particularly suitable for companies with a large number of stored items and a fast turnover rate. It enables precise inventory tracking, fast storage and retrieval processes, and optimized picking and shipping processes.

By making efficient use of available space, reducing storage costs and improving storage efficiency, a high bay warehouse is an ideal solution for companies seeking effective and optimized warehousing.

In addition to the high-bay warehouse, there are various other types of storage. This list is not exhaustive and there are other specialized types of warehouses depending on the needs and requirements of the business.

Rack storage

Goods are stored on shelves of different types and sizes to ensure efficient use of storage space.

Pallet warehouse

Pallet warehouses are specifically designed for storing pallets. The pallets are stored on shelves or in stacks and can be moved using forklifts or other equipment.

Gravity bearing

In a gravity warehouse, the goods are stored on slightly inclined roller conveyors. Gravity automatically rolls the goods to the picking point, enabling efficient picking.

Compact storage

Compact warehouses are characterized by a high storage space density. The goods are stored on special shelving systems that enable maximum use of the available space.

Block storage

In a block warehouse, goods are stored in an open area without the use of shelves or other separating elements. The goods are stored in blocks or stacks and can be accessed by forklifts or other equipment.

Shelf storage

In a shelving warehouse, goods are stored on shelves with multiple levels and shelves. This enables clear and orderly storage of smaller parts or products.

Container storage

In a container warehouse, goods are stored in special containers. These containers can be stacked or placed on shelves, making it easier to organize and handle goods.

Small parts warehouse

Warehouses used to store smaller products or components, often with shelving or bins for organized storage.

Automatic small parts warehouse

In an automatic small parts warehouse, the goods are automatically stored in containers or drawers and picked by robot-controlled systems. This enables high efficiency and fast access times.

Free camp

An open-air warehouse is an outdoor warehouse in which goods are stored without a building or roof. This is often used for bulky goods such as building materials, vehicles or large appliances.

Dangerous goods warehouse

A hazardous goods warehouse is specifically designed for the storage of hazardous substances or materials. It meets strict safety regulations and is equipped with special precautions such as fire protection systems and drip trays.

Temperature storage

A temperature warehouse provides controlled temperature conditions for the storage of temperature-sensitive goods such as food, medication or chemical products. It can include both cold and freezer storage rooms.

Cold storage

Specially designed for the storage of frozen products, with appropriate cooling and freezing systems.

Long goods storage

Warehouse for storing long, bulky materials such as pipes, beams or profiles.

Consignment warehouse

Warehouse in which a supplier stores its goods at the customer's premises until they are actually needed and the customer retrieves them.

 

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That's why Xpert.Plus for high-bay warehouses consulting and planning: Smart, fully automated high-bay warehouses / pallet warehouses with Industry 4.0 - IoT technology

Xpert.Plus is a project from Xpert.Digital. We have many years of experience in supporting and advising on storage solutions and in warehouse optimization , which we bundle in a large network Xpert.Plus

Digital Pioneer - Konrad Wolfenstein

Konrad Wolfenstein

I would be happy to serve as your personal advisor.

You can contact me by filling out the contact form below or simply call me on +49 89 89 674 804 (Munich) .

I'm looking forward to our joint project.

 

 

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Xpert.Digital – Konrad Wolfenstein

Xpert.Digital is a hub for industry with a focus on digitalization, mechanical engineering, logistics/intralogistics and photovoltaics.

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