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Solution and example of frozen storage: Fresh logistics and refrigerated logistics represent a demanding challenge in the supply chain


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Published on: December 9, 2023 / Update from: December 9, 2023 - Author: Konrad Wolfenstein

Refrigerated Logistics: Challenges of Cold Storage - From Technology to Temperature Control

Refrigerated logistics: Challenges of deep-freeze storage – From technology to temperature control – Image: Xpert.Digital

🧊🥕🥬🥦 The challenges of refrigerated logistics: ensuring the freshness and quality of food and protecting the environment

🧊 Solution and example for frozen storage: 👨‍🍳📦🌡️ Fresh logistics and refrigerated logistics represent a demanding challenge in the supply chain

🌡️ Frozen storage and refrigerated logistics undoubtedly represent one of the most demanding challenges in the supply chain. The essential goal here is to maintain the cold chain without interruptions to ensure the quality and safety of perishable foods. This is particularly important in a world where demand for frozen products is constantly increasing. Today, more than ever, consumers are demanding a year-round offering of products that were traditionally only available seasonally - a fact that further increases the complexity of refrigerated logistics.

❄️ The ever-increasing popularity of ready meals such as frozen pizza and the increase in vegetarian and vegan products reflect a significant change in eating habits and associated freshness requirements. The days when seasonal products like strawberries were only available in the summer months are over. Advanced cooling technologies and logistics processes have made it possible to supply consumers with these products all year round. But while the technical possibilities of refrigerated logistics have developed, the challenges in warehousing and the often difficult working conditions have essentially remained the same. These unattractive aspects of the industry contribute to a shortage of skilled workers, particularly in areas that still rely heavily on manual labor and where a fully automated warehousing solution has not yet been implemented.

🏭 The requirements for refrigerated logistics are complex. They range from providing appropriate storage conditions and adhering to strict hygiene standards to ensuring efficient and sustainable logistics. To meet these demands, companies must invest in innovative technologies that improve both product quality and working conditions. These include, for example, modern cooling systems that ensure a constant temperature, as well as software solutions that enable seamless monitoring of the supply chain. In addition, working conditions must be designed in such a way that they are attractive to skilled workers, as this is the only way the sector can remain competitive in the long term.

♻️ It is also important to emphasize that refrigerated logistics plays a crucial role in reducing food waste. Through precisely controlled temperatures and optimized transport routes, food can be kept fresh for longer and the throwaway rate can be reduced. At a time when sustainability is increasingly coming into focus, refrigerated logistics can be seen as a key factor in a more environmentally friendly food supply.

🌍 Refrigerated logistics is a dynamic field that must constantly adapt to new market conditions and consumer expectations. The industry is faced with the challenge of finding innovative solutions that not only ensure the freshness and quality of products, but also improve working conditions and contribute to sustainability. It is an industry where there is still a lot of room for technological advances, and the ability to adapt to these changes will be crucial to how successful companies will be in the future.

📣 Similar topics

  • 🧊 Refrigerated logistics: mastering the challenges in the supply chain
  • 👨‍🍳🌱 Changing eating habits: The role of refrigerated logistics
  • 🌡️📦 Efficient and sustainable refrigerated logistics: Innovative technologies for quality and working conditions
  • ❄️🍕 Frozen pizza and more: The increasing demand and the complexity of refrigerated logistics
  • 🌍♻️ Sustainable food supply: The crucial role of refrigerated logistics
  • 🏭💡 Innovative solutions for efficient refrigerated logistics: improving quality and working conditions
  • 🥦🌽 Trend towards vegetarian and vegan diets: Requirements for refrigerated logistics
  • 📚📉 Skilled labor shortage in refrigerated logistics: challenges in warehousing and working conditions
  • 🌡️🚚 Refrigerated logistics and temperature control: reducing food waste
  •  🌱📦 Sustainability in refrigerated logistics: Innovations for environmentally friendly food supply

#️⃣ Hashtags: #refrigerated logistics #food supply #sustainability #food habits #innovation

 

🧊 Technology leader Japan in refrigerated logistics – better working conditions optimize distribution processes

Refrigerated logistics/fresh logistics: Cold storage with automated material flow optimizes distribution processes

Refrigerated logistics/fresh logistics: Cold storage with automated material flow optimizes distribution processes - Image: Xpert.Digital

Asian countries such as Japan in particular are considered pioneers here. Tokyo, one of the largest cities in the world with over 38 million inhabitants, impressively shows how high population density and quality of life can be combined with the help of innovative urban and infrastructure planning. The expansion of efficient transport and supply systems has been the focus here for decades.

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  • Development from Japan: Automation in fresh produce logistics is becoming increasingly important

 

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🏭 The Hohsui Corporation: Innovative pioneer in frozen logistics 🧊

Mobile racking with a storage capacity of 8,747 pallets, installed in a refrigerator with an internal temperature of -25°C

Mobile racking with a storage capacity of 8,747 pallets, installed in a refrigerator with an internal temperature of -25°C - Image: Daifuku

❄️ Capacity expansion and secure location: 140,000 tons at nine strategic locations in the Tokyo metropolitan area

Hohsui Corporation has established itself as a leader in frozen logistics through the innovative construction of the Ichikawa distribution center. With the construction of this state-of-the-art facility, the company has significantly expanded its cooling capacity and now has a total of 140,000 tons of cooling capacity at nine strategically placed locations in the Tokyo metropolitan area. This capacity is critical to meeting the needs of customers who want their frozen foods and seafood purchased worldwide to be in safe hands.

🌬️ State-of-the-art cold storage with 8,700 storage units at -25 degrees Celsius

The heart of the center is the -25 degree Celsius cold storage facility, which is equipped with over 8,700 storage units. This enables optimal storage of a wide range of products - from frozen vegetables, which make up half of the monthly throughput volume of around 4,500 tonnes, to frozen goods and livestock, to other cold goods.

🔧 Flexible mobile high-bay warehouse for high storage density and earthquake safety

A special innovation is the mobile high-bay warehouse, which extends over the 2nd to 4th floors. With this facility, Hohsui Corporation can achieve high storage density while ensuring the safety of products during earthquakes because the racks are mounted on trolleys. This flexibility in design also allows storage spaces to be managed efficiently, taking advantage of free spaces through the use of barcodes on shelves for accurate inventory and management.

🚚 Precisely coordinated logistics processes for efficiency and immediate shipping

The logistics processes of the Ichikawa distribution center are precisely coordinated. From inspecting goods receipts on the ground floor, to transporting products to the various levels of the warehouse, to temporary storage for immediate shipping - all processes are designed for efficiency. For distribution to the convenience stores, the so-called picking for each store is coordinated directly from the store's headquarters, with all data being fed into the center's warehouse management system after shipping.

🌍 BCP measures for continuity and safety in all circumstances

Among the extensive BCP measures implemented by the Ichikawa distribution center is the use of seismic isolators to protect the facility against the effects of earthquakes. Additionally, as a tsunami preventive measure, the ground floor was raised and important equipment was installed on the roof. An emergency power supply protects the center from the consequences of power outages. These measures reflect the company's determined stance to ensure the continuity of business processes and the safety of stored products in all circumstances.

🌡️ Temperature control and air quality: Safe storage at a consistently low temperature

Toshio Sekiguchi, director of the Ichikawa logistics center, highlights that in addition to structural integrity and safety measures, special attention is paid to temperature control and air quality. Positive pressure is maintained in the cargo handling area to prevent warm outside air from entering, ensuring a consistently low temperature and product quality.

“One of the special features of the Ichikawa distribution center has taken many BCP measures, including the use of seismic isolators as a measure against earthquakes, the lifting of the soil of the ground floor and the installation of important equipment on the roof as a measure against tsunamis and the installation of an emergency power supply as a measure against power failures. Mobile shelves are characterized by high storage density. They are also considered to be earthquake -proof due to the existing trolleys under the shelves. In addition to the temperature control in the freight removal areas on every floor, we maintain positive pressure in the freight separation area on the ground floor in order to prevent warm air from penetrating from the outside, and control temperature and quality thoroughly. ” -Toshio Sekiguchi, director, Ichikawawa logistics center

💡 Hohsui Corporation: Technological innovation, security awareness and efficient goods management

The Ichikawa distribution center is a prime example of the fusion of technological innovation, safety awareness and efficient goods management. It demonstrates how Hohsui Corporation is not only revolutionizing the storage and distribution of frozen products, but also how it is strengthening its role as a trusted partner for its customers through exceptional risk prevention and quality control measures.

📣 Similar topics

  • 🏬 Innovative frozen logistics center in Tokyo: The success story of the Hohsui Corporation
  • ❄️ Hohsui Corporation: Pioneer in frozen logistics with the Ichikawa distribution center
  • 🔄 Efficient goods management: Hohsui Corporation's Ichikawa distribution center
  • 🌡️ Safety and quality: Innovative cold storage facility from Hohsui Corporation in Tokyo
  • 🚚 Logistics masterpiece in Tokyo: The Ichikawa distribution center of the Hohsui Corporation
  • 🧊 Hohsui Corporation: Top performance in frozen logistics with a new center
  • 📦 Frozen logistics redefined: Hohsui Corporation and the Ichikawa distribution center
  • 🌍 World Class Storage: Hohsui Corporation's Ichikawa Distribution Center
  • 🔒 Safety and Innovation: Hohsui Corporation's Ichikawa Distribution Center
  • 🎯 Hohsui Corporation: Pioneer in frozen logistics with a modern center

#️⃣ Hashtags: #Frozen logistics #Innovation #Efficiency #Safety #Quality control

 

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Xpert.Plus warehouse optimization - high-bay warehouses such as pallet warehouses consulting and planning

 

 

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