Large sheet metal: Efficient sheet metal processing with folding machines and automation solutions for a wide range of applications
Published on: October 23, 2023 / Update from: October 23, 2023 - Author: Konrad Wolfenstein
🔧 The EVO DuoBend from Schröder Group: A revolution in sheet metal processing
🏭 With the EVO DuoBend, the Schröder Group has developed a motorized folding machine that improves the way in which large-area products with counter edges are manufactured. With a useful length of 4000 mm and the ability to process sheets up to 4.0 mm thick, this machine is a true powerhouse.
🔄 One of the most notable features of the EVO DuoBend is the use of two independently operated bending beams. This makes it possible to perform both negative and positive bending without the hassle of turning the sheet. The upper bending beam is responsible for bending negative bends, while the lower bending beam takes care of bending positive bends. This approach has many advantages and eliminates certain limitations in sheet metal processing.
⚙️ One of the most obvious advantages of the EVO DuoBend is the ability to produce large-area products with counter-edges without having to turn the sheet over. This not only saves time, but also significantly increases the efficiency of sheet metal processing. Previously, when producing products with counter edges, the already bent product legs had to be avoided, which led to a certain degree of restrictions due to the maximum radius, which was often less than 200 mm. With the EVO DuoBend, this restriction is completely eliminated as it is no longer necessary to turn the sheet over.
📏 The use of two independently operated bending beams also allows for more precise and versatile sheet metal processing. Because each bending beam is specifically designed for a specific type of folding, both simple and complex bending operations can be performed with high accuracy. This is particularly important in industries such as metalworking, automotive manufacturing and aviation, where precision and quality are top priorities.
🔌 Another notable aspect of the EVO DuoBend is its motorization. This machine is not only powerful but also easy to use. The motorized folding machine can easily process sheets up to 4.0 mm thick, making it suitable for a wide range of applications. Operation is intuitive and can be easily learned by trained personnel.
🏢 The Schröder Group is known for its expertise in the production of sheet metal processing machines. With decades of experience and innovations like the EVO DuoBend, they continue to set standards in the industry. Customers worldwide trust in the quality and reliability of Schröder machines.
🛠️ In addition to the EVO DuoBend motorized folding machine, the Schröder Group also offers a wide range of other sheet metal processing solutions. These include folding machines, guillotine shears, round bending machines, beading machines and more. These machines are available in different sizes and configurations to meet the different requirements and needs of customers.
🌐 The Schröder Group also specializes in the development of sheet metal processing technologies that increase productivity and increase efficiency in manufacturing. These include automated tool changing systems, CNC controls and advanced software solutions that make programming and controlling the machines easier.
🚀 Innovation is a core value of the Schröder Group, and it continually invests in research and development to always offer its customers the best solutions. This has led to the Schröder Group being recognized worldwide as one of the leading suppliers of sheet metal processing machines.
🌟 Overall, the EVO DuoBend from the Schröder Group has significantly changed the sheet metal processing industry. With its ability to produce large products with counter edges without turning the sheet metal, its precision and performance as well as its ease of use, it sets new standards for sheet metal processing. Customers around the world benefit from this innovative technology and use it to optimize their manufacturing processes and produce their products of the highest quality.
🌐 The Schröder Group remains committed to advancing the sheet metal processing industry and providing its customers with the best solutions. With their many years of experience and commitment to innovation, they are well positioned to remain leaders in the industry in the future.
🔧 The motorized folding machine EVO DuoBend from the Schröder Group represents a significant advance in sheet metal processing technology. It increases efficiency and precision in sheet metal processing with its ability to work with large sheets and create opposing bends without turning the sheet over. The two independently operated bending beams, together with their motorization, make it a versatile and powerful machine that is suitable for various applications. The Schröder Group continues to set standards with its commitment to innovation and excellence in the sheet metal processing machine industry and offers its customers solutions of the highest quality.
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🔷 The Schröder Group at Blechexpo 2023
The Schröder Group will present an impressive selection of sheet metal processing machines at Blechexpo from November 7th to 10th, 2023 at stand 1805 in Hall 1. This significant event marks the first public appearance of the EVO DuoBend, an exciting new addition to their product portfolio.
🛠️ Focus on bending machines and automation
The focus of this presentation is on folding machines that are suitable for sheet metal of all thicknesses, as well as automation solutions that offer a wide range of application possibilities. The highlights include the MAK 4 Evolution UD, which is able to precisely bend 6 mm thick sheets with a width of 3200 mm. Also notable is the PowerBend Multi, which offers the option of conical bending. Another innovation being introduced is the brand new EVO DuoBend, a folding machine with two bending beams that offers versatile bending options.
🌟 MAK 4 Evolution UD: An outstanding model
The outstanding model in the field of industrial folding machines is the MAK 4 Evolution UD, which can process sheets up to 6 mm thick. This machine has impressive features including a generous 1090mm top beam stroke, up and down bending beams and a suction plate stop. A notable feature presented on the POS 3000 3D graphic controller is Radius Step Bending, a technique that enables step-by-step round bending.
🏭 The Schröder Group: An expert in the industry
The Schröder Group has earned a reputation as experts in the sheet metal processing industry and continually innovates to meet the needs of its customers. Participation in Blechexpo 2023 is an opportunity to get to know the latest developments in sheet metal processing technology and to find out about the diverse possibilities of folding machines and automation solutions. Visitors can see the machines in action at stand 1805 in Hall 1 and be impressed by the technological advances.
📅 The Schröder Group at past Blechexpo events
It is worth mentioning that the Schröder Group has already been present at past Blechexpo events, such as Blechexpo 2019. At that time, highly automated handling in folding was presented, which shows that the company is always striving to provide innovative solutions for the industry .
🚀 The future of sheet metal processing technology
The world of sheet metal processing machinery is constantly evolving, and Schröder Group remains at the forefront of providing its customers with state-of-the-art solutions. Their presentation at Blechexpo 2023 promises exciting insights into the future of sheet metal processing technology and the opportunities this technology offers in various industries.
👁️🗨️ Experience innovations first hand
The Schröder Group's participation in Blechexpo 2023 is an opportunity to experience first-hand the diversity and quality of its sheet metal processing machines and automation solutions. Visitors can look forward to impressive innovations and high-precision technology that drive efficiency and productivity in the sheet metal processing industry.
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🔧 Rotating upper beam: innovations in sheet metal processing
The Schröder Group will be presenting further advances in sheet metal processing at the trade fair, particularly in the area of rotating upper beams. This innovative technology makes it possible to quickly switch between different tool stations and geometries with different clearances. In this article, we will take an in-depth look at the latest developments in this area and find out how they can revolutionize the manufacturing industry.
🛠️ The PowerBend Professional and the PowerBend Multi, two outstanding products from Schröder, will be presented at the trade fair with improved rotating upper beams. These improvements are critical to increasing production speed and increasing manufacturing flexibility. Let's take a closer look at these innovations.
🔄 The PowerBend Multi, already known as a versatile bending machine, now has a groundbreaking new feature - the pinch function. With this function, hollow envelopes can be produced entirely by bending with the bending beam. This means complex bending operations can be completed in a single pass, saving time and resources. The bending beam's swivel range has been expanded to an impressive 190 degrees to offer even more flexibility in production.
📏 A remarkable innovation that has quickly become an insider tip among the PowerBend Multi machine options is the stop variant for conical bending. This technology makes it possible to quickly and easily produce form-fitting pluggable profiles with a precision in the tenth of a millimeter range. This is particularly advantageous in applications where edges are not parallel, such as parapet or wall coverings, roof edge trim and verge flashing. Panels that are supposed to have a slope can also be easily manufactured using this technology.
📐 What is unique about this stop variant is the two-axis back stop, which enables precise and efficient working. This innovation eliminates the time-consuming manual rework that is often required with conventional bending machines. The precision in the tenth of a millimeter range guarantees high-quality results and minimizes waste.
🔄 In addition to the advanced functions of the PowerBend Multi, Schröder also offers round bending machines from the Schröder-Fasti brand. These machines are characterized by their ability to produce particularly uniform radii, which is in high demand in many industries, including the automotive and aviation industries. The high precision and reliability of these round bending machines make them an indispensable tool in sheet metal processing.
🔨 Beading and flanging machines can also be found at the Schröder stand. These machines have been specially developed for processing sheet metal and make it possible to carry out precise beading and flanging in various materials. They are ideal for the production of parts and components in the automotive industry, aerospace and many other areas.
🔩 The Schröder ASK 3 manual bending bench is another notable option for sheet metal processing. This folding bench is characterized by its segmentation on all cheeks, which enables precise and flexible working. This machine can be used to bend metal sheets at various angles and radii to meet the needs of a wide range of projects.
🔪 For companies that require high performance and precision in sheet metal processing, Schröder offers the MHSU and PDC motorized guillotine shears with NC positioning stop. These powerful machines are able to precisely cut and position sheet metal in a short time. The NC positioning stop makes it possible to make repeatable cuts with the highest accuracy, which significantly increases production efficiency.
🚀 Innovation is the key to advancing the manufacturing industry, and Schröder has established himself as a pioneer in this area. The rotating top beam and diverse machine options showcased at Blechexpo are examples of how advanced technology is revolutionizing the way we process sheet metal. With these innovations, companies can optimize their production processes, improve the quality of their products and remain competitive.
🤝 The presentation at the trade fair offers the opportunity to experience the latest developments in sheet metal processing first hand. Industry professionals will have the opportunity to see the machines in action and interact with Schröder's experts to find the best solutions for their specific needs.
🔮 The rotating upper beam and the innovative machines from Schröder are shaping the future of sheet metal processing. These technologies provide precision, efficiency and flexibility essential in today's competitive manufacturing industry. Schröder remains true to its reputation as a leading provider of sheet metal processing solutions and continues to set standards for the industry.
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