Automation and robot systems solutions at HERMLE AG at the in-house exhibition “Industry meeting with technology transfer

🌐 Global participation and influence

HERMLE AG recently recorded considerable success with its traditional in-house exhibition, which took place under the guiding theme of “Industry meeting with technology transfer”. Over four days, Gosheim was transformed into a central hub for expertise and innovation, attended by more than 1,100 companies and 2,550 visitors - including 750 international guests from over 30 different countries. Such an international flair with delegations from the Czech Republic, Switzerland, Italy, France, the USA, Turkey, Mexico but also from further afield such as Thailand, Malaysia, China, India and Taiwan testifies to the global appeal and importance of the event.

🚀 New generations and product innovation

The focus of the show was the launch of the new 'Generation 2' models, an initiative that underlines HERMLE's commitment to advanced technologies and continuous product development. The presented models C 650, C 32 and C 42 mark the beginning of comprehensive product innovation. These machines, designed specifically for the mid-range machining segment, are evidence of HERMLE's intention to convert the entire machine range to the novel GEN2 architecture within the next 18 months.

🤖 Focus on automation

In addition, the area of ​​automation has developed into a central aspect of the HERMLE product philosophy. More than half of the products on offer now contain automation solutions. Impressive robotic systems were presented at the trade fair, demonstrating the efficient handling of workpieces - from extensive storage solutions to advanced gripping and clamping techniques. The flexibility in part processing, made possible by interchangeable hybrid grippers and clamping device jaws, represents a significant advantage in manufacturing technology.

🔧 Technological innovation in machining

There was also an impressive variety of components to admire, illustrating the innovative integration of technologies into the manufacturing processes of a wide variety of industries. Individual components demonstrated the use of a wide variety of techniques - from skiving to grinding and contour shaping to sophisticated processes such as synchronous chamfers and ACM ultrasonic and temperature sensors for process optimization.

🛠️ Comprehensive information platform

The special show with over 40 exhibitors also offered visitors a comprehensive information platform about clamping technology, CAD/CAM as well as hardware and software that are used in the HERMLE machining center area. This underlined the importance of the trade fair as an information and innovation hub not only for HERMLE's direct customers, but also for the broader industry.

📚 Expertise and service

HERMLE's service department, the additive manufacturing department and the user school took the opportunity to present their wide range of services to visitors. The presentation of these departments highlighted the comprehensive support and expertise that HERMLE offers its customers, from manufacturing to advanced training and services.

🎨 Creative projects and variety of applications

Aside from the technical aspects, creative projects such as the production of a globe or a spaetzle press from a stainless steel/aluminum combination also represented the high level of craftsmanship and creativity that is promoted at HERMLE. These pieces, alongside other industry applications in aerospace, tool and mold making, mechanical engineering and medical technology, painted a broad picture of the possible range of applications for HERMLE technologies.

🌍 Networking and future outlook

The HERMLE in-house exhibition has once again proven to be a crucial meeting point for industry experts, engineers and technology enthusiasts from all over the world. By focusing on technology transfer and the exchange of knowledge and experiences, HERMLE strengthens connections within the industry and actively promotes the future of manufacturing technology. With a clear view of the future and a tireless desire to continually push the boundaries of technology, HERMLE is setting standards in the industry and further expanding its position as a leading provider of machining centers and automation solutions.

The new machine generation C 650 GEN2 – Image: Maschinenfabrik Berthold HERMLE AG

🚀 The GEN2 represents an impressive advancement in the world of machines, marked by a decisive step into the future of machine technology. This advancement is the result of a comprehensive overhaul of both software and hardware components based on the latest technology. The introduction of a completely new electrical architecture now enables the machines to use ProfiNet as a communication bus. In addition, a significant number of sensors have been converted to the international IO Link standard. For machines equipped with Heidenhain controls, the entire drive system was thoroughly overhauled and upgraded with the latest generation of converters. These are critical steps to make the machines even more powerful, to offer them new technologies and functions, such as the most advanced interface technologies as well as improved evaluation and diagnostic options for optimized service analysis in the event of errors.

🌱 Energy efficiency

A significant focus in the development of the GEN2 was on increasing the energy efficiency of the entire machine, including the cooling devices for control cabinets and spindles in connection with the high-pressure systems. Many of the auxiliary units have now been converted to frequency-controlled drives, which enables demand-based and therefore more energy-efficient control. These improvements not only provide monetary benefits for customers, but also make a significant contribution to environmental protection.

💧 KSS management

The entire KSS management (cooling-lubricant-management) was redesigned from the ground up. This optimization ensures more effective filtration of the coolant, which contributes significantly to the cleanliness and longevity of the system.

🔄 Control technology

With two control options, Heidenhain TNC7 and Siemens Sinumerik ONE, the GEN2 machine offers flexibility in control technology tailored to the specific needs and preferences of users.

📊 Summary

Summarizing these developments, the GEN2 machines from HERMLE stand for:

1. Increased energy efficiency

Improving the overall energy efficiency of the machine and implementing frequency-controlled drives not only reduces costs, but also makes a valuable contribution to climate protection.

2. Complete architectural revision in the drive network

A comprehensive redesign of the drive system with the latest converters increases the performance and efficiency of the machines.

3. Securing the future through new platform and technology

The introduction of a completely new platform ensures that the machines are equipped with the latest technologies and functions, including the latest interface technology for optimal integration into current production environments.

4. Extended evaluation and diagnostic options

Improved sensor technology and the use of ProfiNet as a communication bus enable comprehensive diagnostics and analyzes to optimize the service process.

5. Modern KSS concept for increased efficiency

The completely revised coolant-lubricant management leads to better filtration and longevity of the coolant, which improves the overall performance of the machines.

6. Compatibility and Flexibility

The GEN2 machines guarantee easy compatibility with existing systems while offering a choice between two leading control technologies.

🚀🛠 Innovation meets efficiency: The transformative power of GEN2 technology

By integrating these advanced features and functions, HERMLE's GEN2 machines represent a significant leap forward in the development of machine technology. They not only offer improved performance and efficiency, but also make a significant contribution to sustainability and responsible use of resources. In the world of manufacturing and machining, GEN2 sets new standards and shows how innovation and technology can go hand in hand to not only increase productivity, but also make a positive contribution to environmental protection.

🛠️ Maschinenfabrik Berthold HERMLE AG is a renowned German manufacturer of milling machines, known for its high-precision CNC machines and machining centers.

🛠 Development and technology

Maschinenfabrik Berthold HERMLE AG, often referred to as HERMLE for short, is a renowned German manufacturer of milling machines. The company, based in Gosheim, Baden-Württemberg, is known for the production and sale of high-precision CNC (Computerized Numerical Control) machines, especially machining centers. HERMLE is one of the leading suppliers in the metal processing industry and enjoys international recognition for its high-quality and technologically advanced products.

A hallmark of HERMLE is the development and implementation of high-precision, fast and powerful machining centers, available in various configurations, including 3-axis and 5-axis machining centers. These machines are used to produce complex parts with high accuracy from a wide range of materials.

🏢 Industries and areas of application

The HERMLE company serves various industries, including:

1. Aerospace

Components that require high precision and reliability, such as turbine blades, structural parts of aircraft and satellite components, are manufactured here.

2. Automotive industry

For the production of prototypes, special tools and precision parts for engines and chassis systems.

3. Medical technology

In this area, sophisticated parts such as implants and surgical instruments are manufactured with the highest precision requirements.

4. Tool and mold making

Manufacture of complex molds and tool parts used in the production of plastic and metal components.

5. Mechanical engineering and electrical industry

Production of high-precision components for machines and electronic devices.

💡 Innovation and customer relationships

Maschinenfabrik Berthold HERMLE AG attaches great importance to innovation and development in order to meet the constantly changing requirements of the industry. The company continually invests in research and development to further improve the precision, speed and efficiency of its machining centers. HERMLE also maintains close relationships with its customers in order to offer tailor-made solutions that are tailored to their specific manufacturing requirements.

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Cutting machine tools – Largest European manufacturers by sales – Image: Xpert.Digital

🛠️ Cornerstone of the modern manufacturing industry

The Hermle Group is a paradigm of German engineering and industrial excellence, which is clearly reflected in its turnover of 376 million euros in 2021. This impressive turnover has allowed the company to secure seventh place among the largest European manufacturers of metal cutting machine tools. The mention of this position is not just an indication of financial success, but underlines the central role of the Hermle Group in manufacturing technology and its significant contribution to the European economy.

Cutting machine tools are a cornerstone of the modern manufacturing industry. This category includes various types of machines, including laser, eroding and other abrasive machine tools, machining centers and flexible systems, lathes and turning centers, reusable and transfer machines, drilling and boring machines, combined boring and milling machines, milling machines, grinding, honing , lapping and polishing machines, gear cutting machines, tooth finishing machines as well as sawing and cutting machines. Each of these types of machines plays a specific role in the production process, and together they enable the production of a wide range of products with the highest precision and efficiency.

💡 Innovation as the key to success

The importance of this wide range of machine tools cannot be overemphasized. In today's fast-paced world, where time is synonymous with money, they offer companies the opportunity to optimize their production processes and maximize efficiency. The flexibility enabled by the use of these technologies is a crucial factor in the competitiveness of companies on a global scale. A deeper understanding of these machines and their specific applications can give us a better picture of the scope of their importance.

Laser and EDM machines use high-precision techniques to machine materials without direct contact, allowing excellent results when producing intricate parts. Machining centers integrate various processes into a single machine, minimizing workpiece changes and shortening production times. Flexible systems, in turn, support an adaptable manufacturing environment that makes it possible to react quickly to changing market requirements.

🌱 Sustainability and customer service

Many factors come into play when choosing the right machine tool, including material requirements, desired accuracy, available space and, of course, budget. The Hermle Group, with its comprehensive product range and deep technological understanding, offers solutions tailored to the specific needs of its customers. This is a key aspect of their success and a validation of their commitment to excellence.

Another crucial aspect that contributes to Hermle's success is constant innovation. In a rapidly developing world in which new manufacturing technologies are continually being developed, it is essential to keep up with the times. The Hermle Group invests significant resources in research and development to ensure that its products not only meet current standards, but also advance them.

Furthermore, the importance of sustainability in modern manufacturing should not be underestimated. When developing new machines, Hermle attaches great importance to minimizing energy consumption and maximizing efficiency. This not only reflects a commitment to environmental protection, but also offers long-term economic benefits for users of their machines.

🤝 An unwavering commitment to quality

The Hermle Group also stands for remarkable customer support, from advice on selecting suitable machines to post-purchase support. This comprehensive approach guarantees that customers receive optimal support not only in the purchase phase, but throughout the entire life cycle of the machine.

In a globalized world where companies need to deliver top-notch performance in every aspect to remain competitive, choosing the right equipment partner plays a crucial role. Here the Hermle Group stands out through its dedication to quality, its innovative strength and its comprehensive customer service.

The Hermle Group holds a leading position in the European machine tool industry not only because of its impressive sales. Rather, their strength lies in their comprehensive range of advanced manufacturing equipment, the deep technological understanding that goes into each of their developments, their ability to continually innovate and an unwavering commitment to sustainability and customer service. These elements together create a strong foundation on which the Hermle Group builds its success and continues to make a significant contribution to the development of the global manufacturing industry.

🏭 Largest manufacturers of metal-cutting machine tools in Europe by sales in 2021

• DMG Mori AG (Germany) – 2,025.90 million euros
• Grob Group (Germany) – 1,170 million euros
• GF Machining Solutions (Switzerland) – 814.30 million euros
• United Grinding Group (Switzerland) – 463.60 million euros
• Index Group (Germany) – 430 million euros
• EMAG Group (Germany) – 412 million euros
• Hermle Group (Germany) – 376 million euros
• Heller Group (Germany) – 366.20 million euros
• Chiron Group (Germany) – 329 million euros
• Swabian Machine Tools (Germany) – 316.20 million euros
• Niles Simmons Hegenscheidt (Germany) – 308.60 million euros
• Starrag Group (Switzerland) – 270.70 million euros
• Danobat Group (Spain) – 254 million euros
• Fives High Precision (France) – €249.50 million
• DVS Technology Gourp (Germany)- 219.90 million euros

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🏭 Most important buyer countries in the German machine tool industry by export value in 2021 and 2022

2021

• China – 1,566.70 million euros
• USA – 953.90 million euros
• Italy – 486.70 million euros
• Switzerland – 304.30 million euros
• Austria – 445.60 million euros
• Poland – 360.10 million euros
• France – 327.10 million euros
• Netherlands – 258.90 million euros
• Czech Republic – 308.60 million euros
• Mexico – 224.50 million euros

2022

• China – 1,560.30 million euros
• USA – 1,204.70 million euros
• Italy – 588.40 million euros
• Switzerland – 419.50 million euros
• Austria – 390.10 million euros
• Poland – 371.80 million euros
• France – 334.30 million euros
• Netherlands – 281.40 million euros
• Czech Republic – 264.60 million euros
• Mexico – 254.20 million euros

🔩⚙️ The role of China and the USA in the German machine tool industry

The German machine tool industry stands internationally for the highest quality and innovative strength. This allows it to remain competitive in a globalized market in which dynamics are constantly changing. At the center of these global connections are two economic heavyweights: the People's Republic of China and the United States of America. Both nations play a crucial role when it comes to purchasing German machine tools, each acting for different reasons and with different impacts on the industry.

To begin with, it is important to understand the scope and importance of these two markets for the German machine tool industry. The machine tool industry is one of the cornerstones of German mechanical engineering, which in turn represents a key industry for the German economy. In the context of export activities, the USA and China play a central role as buyer countries. These two countries not only represent large and growing markets for high-quality industrial equipment, but also influence demand structures in this industry globally through their economic and political decisions.

🇨🇳📈 The importance of the Chinese market

China, with its emerging economy, has been the largest single market for German machine tools for years. Rapid industrialization, continuous economic growth and the Chinese government's ambitious plans to modernize its manufacturing industry are driving demand for high-quality German machine tools. German industry not only benefits from the volume of the Chinese market, but also from China's need to import advanced manufacturing technologies in order to increase its own production quality and become competitive in new technological areas.

Strategic initiatives such as “Made in China 2025” aim to place China at the global forefront in key industries while maximizing the use of advanced manufacturing technologies. For German machine tool manufacturers, this means, on the one hand, great sales opportunities, but on the other hand, it also means the pressure to constantly innovate and adapt to the rapid developments and demands of the Chinese market.

🇺🇸🏭 The role of the USA

On the other side of the globe, the United States, as one of the largest economies in the world, also offers an immense market for German machine tools. However, the American market differs from China's in several aspects. First, the need for machine tools in the United States is largely driven by the automotive, aerospace and defense industries. These sectors require the highest precision and reliability, qualities for which German machines are known.

In addition, the US market is characterized by high demand for services and digital solutions for process optimization. The trend towards digitalization of production, known as Industry 4.0, offers great opportunities for German companies as they play a pioneering role in this area. The USA is actively looking for ways to strengthen its manufacturing industries with cutting-edge technologies, which is creating high demand for integrated system solutions and smart machine tools from Germany.

🌍🚀 Challenges and opportunities

Although China and the US represent large markets with high potential, these markets are not without challenges. Trade conflicts, political tensions and the recent COVID-19 pandemic have affected global supply chains and are challenging German manufacturers to flexibly adapt their business strategies. In particular, the American-Chinese trade conflicts and tariffs have an impact on the global economy and indirectly influence the export opportunities of the German machine tool industry.

In addition, both markets place high demands on innovation and technological leadership. The constant pressure to be a technological leader requires significant investments in research and development. German companies will therefore continue to be required to improve the efficiency, sustainability and intelligence of their machines in order to maintain or expand their leading position on the global market.

🔧⚙️ The German machine tool industry

The German machine tool industry is facing both exciting opportunities and serious challenges in its relationships with its most important customer countries, China and the USA. While growth in China continues to be driven by government industrial policy and the need to catch up technologically, the US is demanding high-end technology solutions and services. At the same time, German companies must adapt to a constantly changing geopolitical climate and use strategic partnerships more intelligently to secure and expand their market position.

Advancing digitalization, topics such as sustainability and increasing efficiency through Industry 4.0 technologies offer both opportunities for differentiation and the development of new business areas. The ability to quickly adapt to changing conditions and offer innovative solutions will be crucial to being successful in these key markets. The German machine tool industry must therefore continually question and develop its strategies in order to maintain its leading position and fully exploit the potential in China and the USA.

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