Intelligent pallet warehouse automation: 100 meters high, 235,000 pallet storage spaces in the automated high-bay warehouse

A groundbreaking project made waves in the logistics world in 2023. With an impressive height of 100 meters and a capacity of 59,000 additional storage spaces, the expanded automated high-bay warehouse of Würth Industrie Service GmbH & Co. KG is taking shape. This project not only sets new standards in warehouse logistics but also demonstrates the ongoing development of intelligent warehouse automation systems.

🏗️ The challenge in constructing this impressive high-bay warehouse

The challenge of constructing this imposing high-bay warehouse was enormous. The warehouse building covers an area of ​​over 4,000 square meters and rises majestically above the surrounding rooftops. At 46 meters long and weighing an impressive 22.5 tons, the storage and retrieval machines used for warehouse management are true technological behemoths. Precisely controlling these multi-ton machines at a height of 100 meters required millimeter-perfect precision and a high level of technical expertise.

🚀 The starting signal for this ambitious project was given in July 2022.

The starting signal for this ambitious project was given in July 2022, when the earthworks began. The goal was clear: to create a state-of-the-art high-bay warehouse offering maximum efficiency and automation. And that is precisely what was achieved when the first storage and retrieval machines were successfully installed on October 16, 2022. These high-performance machines are now ready to handle the automated storage and retrieval process of pallets within the warehouse.

🌟 What makes this high-bay warehouse so special and why is it attracting the attention of the logistics world?

Here are some important aspects and interesting details:

1. Automation of the future

Würth Industrie Service's expanded high-bay warehouse is a pioneer in warehouse automation. Precise and efficient stacker cranes take warehouse operations to a new level, enabling faster order processing and improved inventory management.

2. Enormous capacity

With 59,000 additional storage spaces, this high-bay warehouse offers impressive capacity. This is particularly crucial in times of growing e-commerce, as the storage and retrieval of products must be more efficient.

3. Highest safety standards

When constructing and commissioning a high-bay warehouse at such an enormous height, safety aspects are of the highest priority. State-of-the-art safety precautions and technologies ensure that operation is safe and reliable.

4. Efficient warehouse management

Automating the storage and retrieval process allows products to be identified and moved more quickly and accurately. This leads to a reduction in errors and delays in the supply chain.

5 the environmentally friendly

Warehouse automation also contributes to reducing energy consumption. State-of-the-art technologies enable the efficient use of resources and contribute to sustainability.

6. A look into the future

The commissioning of this high-bay warehouse in April 2024 will mark a turning point in warehouse logistics. Companies will be required to invest in intelligent automation systems to remain competitive.

7. Economic impact

Such a state-of-the-art high-bay warehouse will not only increase efficiency but also boost the regional economy. Job creation and improvements to logistics infrastructure are positive side effects.

8. Innovative strength

With this project, Würth Industrie Service GmbH & Co. KG demonstrates its innovative strength and commitment to the continuous improvement of logistics processes. This can serve as a model for other companies that want to optimize their warehouse automation.

🏭🌟🚀🌟 The expanded automated high-bay warehouse at Würth Industrie Service is a milestone in warehouse logistics. It demonstrates how intelligent automation technologies can increase efficiency, expand capacity, and lead the logistics industry into an exciting future. With its planned commissioning in April 2024, this warehouse will set a new standard and revolutionize the way products are stored and shipped.

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#️⃣ Hashtags: #WarehouseLogistics #Automation #WürthHighBayWarehouse #Innovation #Sustainability

The Würth Industrial Park in Bad Mergentheim is undoubtedly one of the most impressive logistics centers for industrial supplies in all of Europe. With an impressive area of ​​over 65,000 square meters, equivalent to about nine football fields, this industrial giant occupies a prominent position. Here, the needs of around 20,000 customers regarding production materials, auxiliary materials, and operating supplies are met reliably and efficiently.

🌐 State-of-the-art technology in use

What makes this logistics center particularly impressive is the cutting-edge technology operating within it. Fully automated high-bay and shuttle warehouses with an impressive capacity of over 650,000 storage locations are just the beginning. A 34-kilometer-long conveyor system, autonomous container shuttles, camera inspection systems, and self-learning robots are just some of the many technologies employed here. The primary goal of all these innovations is to optimize workplace ergonomics, promote a sustainably healthy work environment, and raise the level of automation and digitalization to a new level.

🏗️ Expansion of storage capacity

Investments in expanding storage capacity are crucial to ensuring long-term supply security for customers across Europe. The construction of a new high-bay warehouse, measuring 50 meters high, 34 meters wide, and 121 meters long, significantly increases the logistics center's capacity. This warehouse provides space for an additional 59,000 pallet spaces, increasing the on-site high-bay capacity by approximately 33 percent to an impressive total of 235,000 pallet storage spaces.

🏗️ A milestone in the expansion project

A remarkable milestone in this expansion project was the installation of the first three of a total of six storage and retrieval machines (SRMs). These rail-guided vehicles now handle the fully automated storage and retrieval of pallets of small parts in the warehouse. With a maximum travel speed of 180 meters per minute and a lifting speed of up to 70 meters per minute, they are extremely efficient. Each SRM has two telescopic forks as load-handling devices, which together have a total load capacity of approximately 2,400 kilograms. These 46-meter-high storage and retrieval machines are characterized by their single-column design, which is extremely space-saving. With their two load-handling devices each, they can perform an impressive 600 pallet movements per hour.

🌟 A pioneering example

All in all, the Würth Industrial Park in Bad Mergentheim is an outstanding example of advanced logistics and automation in industry. With its impressive storage capacity and state-of-the-art technologies, it plays a crucial role in supplying customers throughout Europe and demonstrates what the future of industrial supply can look like.

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#️⃣ Hashtags: #InnovativeLogistics #IndustrialAutomation #LogisticsCenter #EuropeanSupply #WürthIndustrialPark

🏢 With its new high-bay warehouse, Würth Industrie Service has reached an impressive scale, rarely seen in its overall complexity. This logistics expansion has far-reaching implications for the company's entire value chain, as Helmut Eisenkolb, Head of Logistics, emphasizes. But what lies behind this impressive project, and what contribution does it make to sustainability?

True precision work: The storage and retrieval machines were moved into place in the high-bay warehouse using a crane – Image:
Paul Dürr, Würth Industrie Service GmbH & Co. KG

📏 Millimeter by millimeter: Precision in transport

The construction of the high-bay warehouse was a logistical challenge requiring meticulous planning and execution. Three 55-meter-long trucks were used to transport the heavy storage and retrieval machines from the production site to the new warehouse in Bad Mergentheim. The crane operators faced the demanding task of maneuvering the 22.5-ton machines through the still-open roof of the high-bay warehouse. This required the utmost precision and expertise and underscores the technical mastery achieved in realizing this project.

🌱 Focus on sustainability: Energy efficiency and renewable energy

A key aspect of this project is sustainability. Würth Industrie Service has not only considered its customers' needs but has also consciously taken steps to operate more sustainably. One example of this is the energy efficiency of the storage and retrieval machines. By using a DC link coupling, energy is efficiently redirected between the drives to optimize the machines' energy consumption. The energy saved when lowering the machines can then be used for the drive system. This is not only efficient but also resource-conserving.

🌞 Furthermore, the company is committed to greenhouse gas-neutral energy supply. The south-facing facade of the new high-bay warehouse will be equipped with a large-scale photovoltaic system generating a total output of 1,028 kWp. This not only contributes to reducing CO2 emissions but also demonstrates the company's commitment to renewable energies. The expected generation volume of approximately 1,500,000 kWh underscores the potential of renewable energy sources at the Würth Industrial Park.

🚀 A company with vision

The realization of this high-bay warehouse is an impressive example of Würth Industrie Service's innovative strength and commitment. It goes beyond a simple warehouse expansion and demonstrates how a company can invest in the future while simultaneously pursuing sustainable principles.

🌍 In a time when sustainability and environmental protection are becoming increasingly important, this project is a shining example for other companies looking for ways to reduce their environmental impact while working more efficiently.

💡 The investment in renewable energies, the optimization of energy efficiency and the technical precision in the realization of the high-bay warehouse are not only impressive achievements, but also a sign that companies can play an important role in shaping a sustainable future.

🌿 It shows that innovation and environmental protection can go hand in hand and that companies that invest in renewable energies can not only protect the environment, but also benefit in the long term from cost savings and a positive corporate reputation.

🌞 The new high-bay warehouse of Würth Industrie Service is not only an impressive logistics project, but also a prime example of sustainability and environmental protection in industry. It demonstrates how companies can make a positive contribution to the environment by investing in renewable energies and optimizing their processes. This project will undoubtedly help establish Würth Industrie Service as a leading company in its sector and simultaneously take an important step towards a sustainable future.

🌎 In a time when the effects of climate change are becoming increasingly noticeable, initiatives like these are crucial. Companies have a responsibility to reduce their environmental footprint and commit to sustainable solutions. The high-bay warehouse of Würth Industrie Service is an inspiring example of how this can be successfully implemented. It demonstrates that economic efficiency and environmental protection are compatible and that companies can achieve long-term success through sustainable practices.

🌐 The scale of this project is impressive, but even more impressive is the message it sends. It reminds us that we can all contribute to tackling global environmental problems, and that it is never too late to take action to protect our world and preserve it for future generations.

🌟 The high-bay warehouse of Würth Industrie Service is a milestone in the company's history and a testament to its commitment to sustainability and innovation. It demonstrates that it is possible to be successful in the business world without harming the environment, and that companies can play a crucial role in shaping the transition to a sustainable future. It is an example that others should follow in order to build a better world together.

🌱 This project also demonstrates the importance of thinking long-term and investing in sustainable solutions. Using renewable energy and optimizing energy efficiency are not only environmentally friendly but also economically sound. Companies that take this path will not only benefit from the environmental advantages but will also remain competitive in the long run.

🌎 In a time when climate change and resource scarcity are becoming increasingly pressing problems, this project is a beacon of hope. It demonstrates that it is possible to find innovative solutions that are both ecologically and economically beneficial. It encourages other companies to take similar steps and work together towards a sustainable future.

🌿 In conclusion, the new high-bay warehouse of Würth Industrie Service is not only an impressive construction project, but also a symbol of sustainability and innovation in business. It demonstrates that companies have a responsibility to implement environmentally friendly measures while remaining successful. This project will undoubtedly help to inspire the industry and pave the way for a sustainable future.

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• 🌞 Renewable energies in use: The potential of photovoltaic systems
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• 🌐 Global environmental protection: A contribution to solving environmental problems
• 🚀 Milestone in the company's history: The high-bay warehouse of Würth Industrie Service
• 🌎 Building a better world together: Inspiration through the project

#️⃣ Hashtags: #Logistics #Sustainability #Innovation #EnvironmentalProtection #EnergyEfficiency

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