Hall heating system renovation – In-house waste heat utilization & infrared technology for heating halls – Image: Xpert.Digital
🔥🌡️ In-house waste heat utilization and infrared technology for increased efficiency in hall heating
🏭💡 Initial situation and challenges
The use of waste heat in companies and the application of infrared technology for heating systems are increasingly increasing energy efficiency, thus making a significant contribution to environmental protection and cost reduction. With the innovative approach of a novel heating system based on infrared heating technology, Höganäs Germany GmbH, in cooperation with KÜBLER GmbH, has pioneered this field at its Laufenburg site: Significant energy savings are achieved through the intelligent interaction of both systems.
The Laufenburg site originally had a high energy demand for heating its complex building structure. Particular challenges arose from low ceiling heights and interior rooms, which necessitated special heating and ventilation technology.
🌟🛠️ Revolutionary infrastructural change
A fundamental change was achieved through the implementation of a heating system based on infrared heating technology, which comprehensively integrates the existing heat flows from the production halls and the waste heat recovery system. This innovative change enables the efficient use of all heat sources and optimized energy utilization across the entire plant.
🎛️📊 Intelligent control and optimization
The core of the new system is a central control software that handles monitoring, analysis, and automated control of the system. It is capable of collecting consumption data in real time and using this data for continuous optimization of the heating processes.
💚📉 Energy savings and environmental contribution achieved
Through the innovative use of infrared technology and intelligent system control, heating energy consumption was reduced by an impressive 70%. This corresponds to an annual saving of 2,900 MWh of natural gas, a reduction in CO2 emissions, and underscores Höganäs Germany's commitment to climate protection.
💰🔄 Economically attractive rental model
The conversion was carried out using a rental model, which makes the use of the new, energy-efficient heating technology economical from the outset. This model also offers other companies the opportunity to reduce their own energy costs without having to make large investments.
🌱🏭 A pioneering example for the industry
The measures implemented at Höganäs Germany not only set new standards in terms of energy efficiency and sustainability, but also contribute to a significant reduction in operating costs. They impressively demonstrate how modern heating technology combined with waste heat recovery can shape the future of sustainable production.
🌟 Energy-efficient renovation of hall heating systems: A flagship project of dena
🔩 Project Overview
The renovation of the hall's heating system as an energy-saving project is a flagship project of the German Energy Agency (dena). It demonstrates how considerable amounts of energy – specifically 3.7 million kilowatt hours, representing almost 70 percent of previous consumption – can be saved. This project was implemented in cooperation between KÜBLER, a company specializing in hall heating systems, and Höganäs Germany GmbH (formerly known as HC Starck) in Laufenburg, near the Swiss border.
🌐 Recognition by dena
The German Energy Agency (dena) recognizes this project as a flagship project and has highlighted it as a best-practice example on its website. It is particularly noteworthy that this major renovation impresses not only with its scale and complexity, but also with its outstanding results.
🔧 Technological implementation
The energy-efficient renovation aimed to convert the entire factory building to modern, decentralized infrared (IR) heating technology. Seven different building areas, covering approximately 12,000 square meters, were affected by the restructuring.
🌞 KÜBLER's use of technology
Today, the site benefits from energy-efficient heating thanks to KÜBLER technology. In parts of the building complex that presented particular challenges due to low ceiling heights and interior locations, supplementary heating and ventilation concepts were implemented.
🔄 Integration and Management
The heating systems were designed to take all heat flows within the halls into account. This also includes heat recovery from the existing compressor system. A key role is played by the KÜBLER control unit, CELESTRA, as well as the EMMA heat management module, which enables the recording and analysis of gas and electricity consumption via interfaces developed specifically by KÜBLER.
💰 Cost-efficient financing
Interestingly, the heating project was implemented under financially attractive conditions through a rental concept called HeizWerk. This meant there were no direct investment costs. The combined rental and operating costs are lower than the previous energy costs, making the project economically viable. This innovative rental model makes energy-efficient heating systems achievable even with limited financial resources.
📉 Energy saving and environmental contribution
The implemented measures resulted in energy savings of 3.7 million kWh – a major step for the company, which also represents a significant contribution to the energy transition. Such exemplary projects are of great importance in today's world, characterized by climate change and the need for energy efficiency. They demonstrate in a practical way how industry and commerce can reduce their energy consumption while simultaneously improving their operating results.
💡 Innovation and Inspiration
This holistic approach, which combines technological innovation with financial viability, not only demonstrates how sustainable technology deployments can be implemented on a large scale, but also inspires other companies to develop and implement sustainable energy concepts. The energy savings achieved during the renovation of Höganäs Germany GmbH clearly illustrate the potential inherent in modernizing old heating systems.
🤝 Future Perspectives
In the future, such projects could increasingly become the norm, promoted by political frameworks that make energy-efficient renovations attractive, particularly in industry, through subsidies or tax incentives. Further development of the technologies used, for example through increasingly efficient infrared modules or intelligent control systems, will also contribute to greater energy savings and a reduction in CO2 emissions.
🌱 Sustainability as an economic factor
This project exemplifies a successful approach to energy management and building renovation, offering not only ecological benefits but also economic advantages. Such projects demonstrate that sustainable investments in the future can pay off in the present and should therefore serve as an incentive for further developments in this field.
📣 Similar topics
- 👷♂️ Renovation of hall heating systems: Successful energy saving project at Höganäs Germany GmbH
- 🔥 Energy efficiency in industry: The role of decentralized infrared heating technology
- 💡 Infrared heating technology in industry: A case study of energy savings
- 🌍 Sustainable industry: Energy saving and CO2 reduction through infrared heating
- 💰 Economic analysis: Infrared heating technology in hall renovation
- 🏭 Large-scale industrial projects: Infrared heating as a driver for energy efficiency
- 🔄 Financing energy efficiency projects: The innovative HeizWerk rental concept
- 🌱 Sustainable energy concepts in industry: Success factors and potential
- 📈 Industrial energy efficiency: Experiences and savings in hall renovation
- 🌐 Future developments: Political framework and technological innovations in industry
#️⃣ Hashtags: #EnergyEfficiency #Industry #InfraredHeatingTechnology #Sustainability #EnergySavingProjects
🔥🌡️ KÜBLER GmbH – Pioneer of advanced heating technology
Since its founding in 1989, KÜBLER has established itself as an international leader in heating technology. As a pioneer in the industry, the company has gained prominence through its innovative strength in infrared heating technology. Premium technologies for energy-efficient and environmentally friendly heating of industrial buildings are the focus of its business activities.
With over 120 employees and offices in German cities as well as international locations, KÜBLER holds a market-leading position in Europe. Its comprehensive service network guarantees efficient customer support.
🏆 Awards and recognition 🏅
KÜBLER's diverse and adaptable product range meets a wide variety of requirements. Numerous prestigious awards demonstrate the recognition of KÜBLER's contribution to innovation and sustainability. From national awards to international accolades for climate and environmental protection, KÜBLER's reputation as an industry leader is underscored.
The company was named a Hidden Champion of the Palatinate region and received the Rhineland-Palatinate Innovation Award, the German Innovation Award, and a Special Mention at the FOCUS OPEN Design Awards. These awards confirm KÜBLER's leading position and innovative approach.
🌱 Commitment to environmental protection and sustainability 🌿
The constant pursuit of innovation and quality is complemented by a strong awareness of environmental challenges. KÜBLER places great emphasis on CO2 reduction and active climate protection. Research and development projects are aimed at pushing the boundaries of energy efficiency and reducing the environmental impact on customers.
KÜBLER's technology and commitment to responsibility are compelling and contribute to shaping a more environmentally friendly and efficient future. As an internationally recognized innovation leader, KÜBLER plays a crucial role in the advancement of the energy sector.
📣 Similar topics
- 🌟 Innovation and efficiency in infrared heating technology
- 🔥 Pioneer in energy-saving and environmentally friendly heating of industrial halls
- 🏆 Top position in the European market
- 🌍 Success through innovation and sustainability
- 🎖️ Awards and Recognition
- 🏅 Hidden Champion and Innovation Awards
- 🌿 Pioneers in environmental protection and climate protection
- 🔄 Commitment to sustainable and responsible corporate governance
- 🔮 Shaping the future of heating technology
- 🌡️ Advances in energy-saving and environmentally friendly heating technology
#️⃣ Hashtags: #Sustainability #HeatingTechnology #Innovation #EnvironmentalProtection #CorporateManagement
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