The next level of automation: Why Move by Robots is changing the logistics industry - manufacturer-independent AMR control

📦 The “Move by Robots” concept was developed by IGZ Ingenieurgesellschaft für Logistik Informationssysteme mbH and represents a far-reaching solution for controlling autonomous mobile robots (AMR). The aim of this innovative approach is to make warehouse processes more efficient, flexible and scalable, by enabling the integration of AMRs directly from SAP EWM (Extended Warehouse Management). Through the combination of artificial intelligence (AI), real-time control and manufacturer-independent integration, the solution offers numerous advantages that exceed the previous standard of manufacturer-specific systems.

In 2024, Move by Robots was awarded the German Innovation Award, which underlines the importance and innovative power of this concept.

🌟 The vision behind Move by Robots

Modern logistics faces numerous challenges: increasing demands for flexibility, increasing automation and the need to reduce costs while increasing efficiency. IGZ has created an answer to these challenges with “Move by Robots”. The focus is on the complete integration of autonomous mobile robots into the central control platform SAP EWM, which unifies processes, reduces complexity and increases scalability.

The manufacturer-independent approach is particularly noteworthy. While many systems are only compatible with specific robot models, “Move by Robots” offers a universal solution that is based on standard interfaces and can therefore be flexibly applied to different robot types and manufacturers.

⚙️ The advantages of Move by Robots

The integration of autonomous mobile robots into SAP EWM brings with it a variety of advantages that affect both technical and operational aspects. Here are the key points in detail:

1. Manufacturer independence and flexibility

The concept of “Move by Robots” relies on compatibility across manufacturer boundaries. Thanks to standardized interfaces such as VDA 5050, robots from a wide range of manufacturers can be seamlessly integrated into the system. This manufacturer independence allows companies to react flexibly to new technologies and robot models without having to fundamentally change the existing infrastructure. In addition, expensive and time-consuming middleware solutions are no longer necessary because the robots are controlled directly from SAP EWM.

2. Real-time control and intelligent route planning

The use of AI and real-time data is a crucial factor in increasing efficiency. By continuously analyzing operational data, optimal routes can be calculated and obstacles can be avoided automatically. This prevents unnecessary delays, reduces empty runs and maximizes productivity. In addition, real-time control ensures that resources are used optimally and ensures that there are no downtimes or bottlenecks.

3. Centralized data management

A central feature of “Move by Robots” is the complete integration of all processes in SAP EWM. This means that all data can be bundled and evaluated at a central point. The central data management includes not only the robot fleet, but also the entire warehouse infrastructure, such as conveyor systems, high-speed doors and elevators. This enables comprehensive monitoring and coordination of all logistics processes.

4. Scalability and easy extensibility

Another key advantage of “Move by Robots” is its scalability. Thanks to a “plug & play” approach, new robots can be integrated quickly and easily without the need for extensive adjustments to the existing infrastructure. This makes the solution ideal for companies that want to grow or gradually expand their automation.

5. Predictive maintenance

AI-supported monitoring makes it possible to continuously analyze the status of the robot fleet and create predictive maintenance plans. This means potential failures can be identified early and resolved before they impact operations. This preventive approach ensures higher robot availability while reducing maintenance costs.

6. Cost efficiency and time saving

By eliminating middleware and direct control from SAP EWM, the IT infrastructure becomes leaner and requires less maintenance. In addition, optimized route planning reduces the robots' travel times, which not only increases efficiency but also reduces operating costs. The rapid integration of new robots saves time and enables rapid adaptation to changing requirements.

🏭 SAP EWM as the heart of Move by Robots

SAP EWM forms the central platform for controlling AMRs and other warehouse processes. Its versatile functions enable seamless integration and optimize warehouse processes:

1. Central control without middleware

In contrast to manufacturer-specific solutions, which often require additional software, SAP EWM controls the robots directly. This significantly simplifies the IT structure and minimizes dependence on third-party providers.

2. Real-time choreography

SAP EWM makes it possible to coordinate all transport processes in the warehouse in real time. In addition to the AMRs, manually operated vehicles and conveyor technology can also be controlled centrally. Real-time planning improves collaboration between different elements and reduces traffic jams or inefficient processes.

3. Optimization through AI

The integration of artificial intelligence in SAP EWM allows warehouse processes to be dynamically adjusted. This not only optimizes the robot movements, but also efficiently overcomes logistical challenges such as inventory deviations or sudden spikes in demand.

4. Future-proof integration

By using standardized interfaces such as VDA 5050, SAP EWM offers the possibility of integrating robots from a wide variety of manufacturers. This guarantees long-term flexibility and makes the system future-proof.

🚚 The path to digital transformation in logistics

With “Move by Robots”, IGZ has not only created a technical solution, but has also taken an important step towards the digital transformation of the logistics industry. The combination of SAP EWM, AI and autonomous robot technology enables companies to sustainably optimize their processes and remain competitive.

Innovative possibilities for the future

The integration of artificial intelligence opens up numerous new possibilities, such as the use of machine learning to further optimize processes. In addition, future developments could enable the integration of drones or other autonomous systems into SAP EWM.

📈 New standards for automation

“Move by Robots” sets new standards for the automation and control of logistics processes. With a cross-manufacturer, scalable and AI-supported solution, IGZ offers a platform that can react flexibly to the requirements of modern logistics. The close integration with SAP EWM and the use of innovative technologies make “Move by Robots” a future-oriented solution for companies that want to make their warehouse processes more efficient and sustainable.

📣 Similar topics

• 🤖 Automating logistics with Move by Robots
• 🌟 Move by Robots: Winner of the German Innovation Award
• 🚚 Integration of autonomous robots into SAP EWM
• 🔧 Manufacturer independence: The universal solution from Move by Robots
• 🧩 SAP EWM: The heart of logistics digitalization
• 🎯 Real-time control and optimization through AI in Move by Robots
• 💡 The path to digital transformation in the warehouse
• 🔄 Mobility through flexible robot integration
• 🛠️ Increased efficiency by centralizing warehouse processes
• 🎛️ SAP EWM: Direct control without middleware

#️⃣ Hashtags: #Logistics #Automation #SAP #Innovation #ArtificialIntelligence

📦🚀 AMR stands for “Autonomous Mobile Robot” and refers to self-driving devices designed to perform tasks without direct human control or predefined guidelines. These robots use a combination of advanced sensors, cameras, laser scanners and intelligent software algorithms to sense and respond to their surroundings in real time. In an increasingly automated world, AMRs play a crucial role in transforming various industries by making processes more efficient, safer and more flexible.

⭐ Features of AMRs ⚙️🔍

autonomy

AMRs are able to navigate and make decisions independently. They can recognize and avoid obstacles, find optimal routes to their destination and adapt to changes in their environment. This allows them to operate in complex and dynamic environments without the need for constant human supervision.

flexibility

Unlike traditional automated vehicles that rely on fixed paths or tracks, AMRs can freely navigate their environment. They are not tied to predetermined paths and can dynamically adjust their routes, making them ideal for changing workspaces.

adaptability

Using advanced sensing and algorithms, AMRs adapt to moving obstacles or changes in the layout of the work area. They continuously learn from their environment and thus improve their performance over time.

🌐 Technological basics 🖥️🔧

The way AMRs work is based on a combination of modern technologies:

Sensor technology

Advanced sensors such as LiDAR, ultrasound and cameras enable precise detection of the environment. These sensors collect data that is essential for navigation and obstacle avoidance.

Artificial intelligence and machine learning

Through AI and ML, AMRs can make complex decisions and adapt to new situations. They are able to recognize patterns and learn from experiences, which increases their efficiency.

Real-time data processing

The ability to process large amounts of data in real time is critical to AMRs' rapid response to changes in their environment.

🏭 Applications of AMRs 🚜🏥

AMRs have applications in numerous industries, including:

Warehouse logistics

In warehouses and distribution centers, AMRs transport goods, support picking and ensure inventory replenishment. They optimize material flow and reduce the need for manual intervention.

production

AMRs supply production lines with materials or components, resulting in a more efficient production chain. You can ensure just-in-time deliveries and avoid bottlenecks.

Healthcare

In hospitals, AMRs transport medications, laboratory samples or medical devices. They relieve the staff of logistical tasks so that they can concentrate on patient care.

retail trade

AMRs help manage inventory by scanning shelves and updating inventory in real time. They can also be used in customer service to help customers find products.

Agriculture

In modern agriculture, AMRs perform tasks such as sowing, weed control and crop monitoring, resulting in more precise and efficient management.

📈 Advantages of AMRs 💰🔒

Increased efficiency

By automating transportation and logistics processes, AMRs reduce lead times and increase productivity. They work around the clock, minimizing delays.

Cost savings

Investing in AMRs can result in significant cost savings in the long term. You reduce labor costs, minimize errors and reduce maintenance costs through preventive maintenance.

Security

AMRs are equipped with safety mechanisms that prevent accidents. They recognize people and obstacles and stop or swerve to avoid collisions.

Scalability

Companies can deploy AMRs flexibly, increasing or reducing the number of robots as needed without having to make major changes to the infrastructure.

⚠️ Implementation challenges 🚧💡

Despite the numerous advantages, there are also challenges:

Initial investment costs

Purchasing AMRs can be costly. Companies must weigh the long-term benefits against the initial expenses.

Technical complexity

Integrating AMRs into existing systems requires technical know-how and possibly adjustments to the IT infrastructure.

Employee training

Personnel must be trained to effectively interact with and maintain AMRs.

Data security

As AMRs collect and process data, security protocols must be implemented to protect sensitive information.

🚀 Further developments 🧠🌱

The development of AMRs is progressing rapidly, and future innovations will expand their capabilities:

Advanced AI capabilities

Improved artificial intelligence will enable AMRs to handle more complex tasks and operate even more autonomously.

Collaborative robotics

The collaboration between humans and robots is becoming more intensive. AMRs are designed to work seamlessly with human colleagues.

Integration with IoT

Connecting AMRs to the Internet of Things will lead to smarter and connected work environments.

sustainability

AMRs can help reduce companies' environmental footprint by operating energy efficiently and making optimal use of resources.

🏢 Influence on the job market 👷‍♂️🔍

The introduction of AMRs has an impact on the world of work:

Workplace changes

While some repetitive tasks are becoming automated, new jobs are emerging in areas such as robotics, maintenance and data analysis.

Need for new skills

Employees need to acquire new skills to keep up with technology and take full advantage of AMRs.

⚖️ Regulatory and ethical aspects 📜🔒

As AMRs become more widespread, legal and ethical issues also need to be considered:

regulation

Clear guidelines and standards are needed to ensure the safe and responsible use of AMRs.

data protection

Companies must ensure that data collected by AMRs is protected and processed in accordance with data protection laws.

Responsibility

In the event of malfunctions or accidents, it must be clarified who is responsible – the manufacturer, the operator or the programmer.

📊 Implementation best practices 🎯🔍

To take full advantage of AMRs, companies should take the following steps:

Needs analysis

Before implementation, the actual needs should be analyzed and clear goals defined.

Pilot projects

Start with small pilot projects to test the technology and gain experience.

Involve employees

Involve your staff from the start and provide training to promote acceptance and understanding.

Continuous improvement

Use the collected data to continuously optimize processes and improve the performance of AMRs.

🏁 Performance and versatility 📢⚙️

Autonomous mobile robots are more than just a technological innovation; they are a crucial factor for the future of automation in many industries. Their ability to move autonomously, respond flexibly and adapt to changing environments offers significant benefits to companies seeking to increase efficiency and reduce costs. Despite the implementation challenges, the benefits clearly outweigh the challenges. As technologies such as artificial intelligence and the Internet of Things continue to develop, AMRs will become even more powerful and versatile in the coming years. Companies that adopt these technologies early can secure a competitive advantage and strengthen their position in an increasingly automated world.

📣 Similar topics

• 🤖 Autonomous Mobile Robots: Revolution in Efficiency
• 🚀 AMRs in logistics: A new era
• ⚙️ Technological foundations of AMRs: What drives them
• 🏭 Applications in Industry: AMRs in Action
• 🏥 AMRs in Healthcare: The Quiet Revolution
• 🛒 Retail and AMRs: The silent helper
• 💰 Advantages of AMRs: Cost savings and efficiency
• 🔧 Challenges and solutions for AMRs
• 🌐 Future prospects: The role of AMRs in the coming decade
• 🌍 AMRs and the labor market: A new dynamic

#️⃣ Hashtags: #Technology #Automation #Efficiency #Future #Industry4.0

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