The next level of automation: Why Move by Robots is changing the logistics industry - manufacturer-independent AMR control

📦 The "Move by Robots" concept, developed by IGZ Ingenieurgesellschaft für logistische Informationssysteme mbH, represents a comprehensive solution for controlling autonomous mobile robots (AMRs). The goal of this innovative approach is to make warehouse processes more efficient, flexible, and scalable by enabling the direct integration of AMRs from SAP EWM (Extended Warehouse Management). By combining artificial intelligence (AI), real-time control, and vendor-independent integration, the solution offers numerous advantages that surpass the previous standard of vendor-specific systems.

In 2024, Move by Robots was awarded the German Innovation Award, which underlines the importance and innovative power of this concept.

🌟 The vision behind Move by Robots

Modern logistics faces numerous challenges: increasing demands for flexibility, growing automation, and the need to reduce costs while simultaneously increasing efficiency. IGZ has developed a solution to these challenges with "Move by Robots." The focus is on the complete integration of autonomous mobile robots into the central control platform SAP EWM, thereby standardizing processes, reducing complexity, and increasing scalability.

Of particular note is the manufacturer-independent approach. While many systems are only compatible with specific robot models, "Move by Robots" offers a universal solution based on standard interfaces, making it flexibly applicable to various robot types and manufacturers.

⚙️ The advantages of Move by Robots

Integrating autonomous mobile robots into SAP EWM offers numerous advantages, encompassing both technical and operational aspects. Here are the key points in detail:

1. Manufacturer independence and flexibility

The "Move by Robots" concept relies on compatibility across manufacturer boundaries. Thanks to standardized interfaces, such as VDA 5050, robots from a wide variety of manufacturers can be seamlessly integrated into the system. This manufacturer independence allows companies to react flexibly to new technologies and robot models without having to fundamentally change their existing infrastructure. Furthermore, expensive and time-consuming middleware solutions are eliminated, as the robots are controlled directly from SAP EWM.

2. Real-time control and intelligent route planning

The use of AI and real-time data is a crucial factor in increasing efficiency. Continuous analysis of operational data allows for the calculation of optimal routes and the automatic avoidance of obstacles. This prevents unnecessary delays, reduces empty runs, and maximizes productivity. Furthermore, real-time control ensures that resources are used optimally and prevents downtime or bottlenecks.

3. Centralized data management

A key feature of "Move by Robots" is the complete integration of all processes into SAP EWM. This allows all data to be consolidated and analyzed at a central point. The central data management encompasses not only the robot fleet but also the entire warehouse infrastructure, such as conveyor systems, high-speed doors, and elevators. This enables comprehensive monitoring and coordination of all logistics processes.

4. Scalability and easy expandability

Another key advantage of "Move by Robots" lies in its scalability. Thanks to a "plug & play" approach, new robots can be integrated quickly and easily without requiring extensive modifications to the existing infrastructure. This makes the solution ideal for companies that are growing or want to gradually expand their automation.

5. Predictive Maintenance

AI-powered monitoring enables continuous analysis of the robot fleet's condition and the creation of predictive maintenance plans. This allows potential failures to be detected and resolved early, before they impact operations. This preventative approach ensures higher robot availability while simultaneously reducing maintenance costs.

6. Cost efficiency and time savings

By eliminating middleware and controlling directly from SAP EWM, the IT infrastructure becomes leaner and requires less maintenance. Furthermore, optimized route planning reduces robot travel times, which not only increases efficiency but also lowers operating costs. The rapid integration of new robots saves time and enables swift adaptation to changing requirements.

🏭 SAP EWM as the core of Move by Robots

SAP EWM forms the central platform for controlling AMRs and other warehouse processes. Its versatile functions enable seamless integration and optimize warehouse operations.

1. Central control without middleware

Unlike manufacturer-specific solutions, which often require additional software, SAP EWM controls the robots directly. This significantly simplifies the IT infrastructure and minimizes dependence on third-party providers.

2. Real-time choreography

SAP EWM enables the real-time coordination of all transport processes within the warehouse. In addition to automated guided vehicles (AGVs), manually operated vehicles and conveyor technology can also be centrally controlled. Real-time planning improves collaboration between the various elements and reduces congestion and inefficient processes.

3. Optimization through AI

Integrating artificial intelligence into SAP EWM allows for dynamic adaptation of warehouse processes. This not only optimizes robot movements but also efficiently manages logistical challenges such as inventory discrepancies or sudden demand peaks.

4. Future-proof integration

By using standardized interfaces, such as VDA 5050, SAP EWM offers the possibility of integrating robots from a wide variety of manufacturers. This guarantees long-term flexibility and makes the system future-proof.

🚚 The path to digital transformation in logistics

With "Move by Robots," IGZ has not only created a technical solution but also taken a significant step toward the digital transformation of the logistics industry. The combination of SAP EWM, AI, and autonomous robot technology enables companies to sustainably optimize their processes and remain competitive.

Innovative opportunities for the future

The integration of artificial intelligence opens up numerous new possibilities, such as the use of machine learning for further process optimization. Furthermore, future developments could enable the integration of drones or other autonomous systems into SAP EWM.

📈 Setting new standards for automation

"Move by Robots" sets new standards for the automation and control of logistics processes. With a manufacturer-independent, scalable, and AI-supported solution, IGZ offers a platform that can flexibly respond to the demands of modern logistics. The close integration with SAP EWM and the use of innovative technologies make "Move by Robots" a future-proof solution for companies that want to make their warehouse processes more efficient and sustainable.

📣 Similar topics

• 🤖 Automation of logistics with Move by Robots
• 🌟 Move by Robots: Winner of the German Innovation Award
• 🚚 Integration of autonomous robots into SAP EWM
• 🔧 Manufacturer independence: The universal solution from Move by Robots
• 🧩 SAP EWM: The heart of logistics digitalization
• 🎯 Real-time control and optimization through AI in Move by Robots
• 💡 The path to digital transformation in the warehouse
• 🔄 Mobility through flexible robot integration
• 🛠️ Increased efficiency through centralization of warehouse processes
• 🎛️ SAP EWM: Direct control without middleware

#️⃣ Hashtags: #Logistics #Automation #SAP #Innovation #ArtificialIntelligence

📦🚀 AMR stands for “Autonomous Mobile Robot” and refers to self-driving devices designed to perform tasks without direct human control or predefined guidelines. These robots utilize a combination of advanced sensors, cameras, laser scanners, and intelligent software algorithms to perceive and react to their environment in real time. In an increasingly automated world, AMRs play a crucial role in transforming various industries by making processes more efficient, safer, and more flexible.

⭐ Characteristics of AMRs ⚙️🔍

autonomy

AMRs are capable of navigating and making decisions independently. They can detect and avoid obstacles, find optimal routes to their destination, and adapt to changes in their environment. This allows them to operate in complex and dynamic environments without the need for constant human supervision.

flexibility

Unlike traditional automated vehicles that rely on fixed paths or tracks, AMRs can navigate freely in their environment. They are not bound to predetermined paths and can dynamically adapt their routes, making them ideal for changing work environments.

adaptability

Advanced sensors and algorithms allow AMRs to adapt to moving obstacles or changes in the workspace layout. They continuously learn from their environment, thus improving their performance over time.

🌐 Technological Fundamentals 🖥️🔧

The functionality of AMRs is based on a combination of modern technologies:

Sensors

Advanced sensors such as LiDAR, ultrasound, and cameras enable precise environmental perception. These sensors collect data that is essential for navigation and obstacle avoidance.

Artificial intelligence and machine learning

AI and ML enable AMRs to make complex decisions and adapt to new situations. They are able to recognize patterns and learn from experience, which increases their efficiency.

Real-time data processing

The ability to process large amounts of data in real time is crucial for AMRs to react quickly to changes in their environment.

🏭 Applications of AMRs 🚜🏥

AMRs are used in numerous industries, including:

Warehouse logistics

In warehouses and distribution centers, AMRs handle the transport of goods, assist with order picking, and ensure inventory replenishment. They optimize material flow and reduce the need for manual intervention.

production

AMRs supply production lines with materials or components, leading to a more efficient production chain. They can ensure just-in-time deliveries and avoid bottlenecks.

Healthcare

In hospitals, AMRs transport medications, laboratory samples, or medical equipment. They relieve staff of logistical tasks, allowing them to concentrate on patient care.

retail trade

AMRs assist with inventory management by scanning shelves and updating stock levels in real time. They can also be used in customer service to help customers find products.

Agriculture

In modern agriculture, AMRs take over tasks such as sowing, weed control and harvest monitoring, leading to more precise and efficient management.

📈 Benefits of AMRs 💰🔒

Increased efficiency

By automating transport and logistics processes, AMRs reduce lead times and increase productivity. They operate around the clock, thus minimizing delays.

Cost savings

Investing in AMRs can lead to significant cost savings in the long term. They reduce labor costs, minimize errors, and lower maintenance costs through preventive maintenance.

Security

AMRs are equipped with safety mechanisms that prevent accidents. They detect people and obstacles and stop or swerve to avoid collisions.

Scalability

Companies can use AMRs flexibly and increase or decrease the number of robots as needed without having to make major changes to the infrastructure.

⚠️ Implementation challenges 🚧💡

Despite the numerous advantages, there are also challenges:

Initial investment costs

Acquiring AMRs can be costly. Companies must weigh the long-term benefits against the initial expenses.

Technical complexity

Integrating AMRs into existing systems requires technical expertise and possibly adjustments to the IT infrastructure.

Employee training

Staff must be trained to interact effectively with and maintain AMRs.

Data security

Since AMRs collect and process data, security protocols must be implemented to protect sensitive information.

🚀 Further developments 🧠🌱

The development of AMRs is progressing rapidly, and future innovations will expand their capabilities:

Advanced AI capabilities

Improved artificial intelligence will enable AMRs to handle more complex tasks and act even more autonomously.

Collaborative robotics

Human-robot collaboration is becoming more intensive. AMRs are being designed to work seamlessly with human colleagues.

Integration with IoT

Connecting AMRs to the Internet of Things will lead to smarter and more connected working environments.

sustainability

AMRs can help reduce the ecological footprint of companies by operating in an energy-efficient manner and making optimal use of resources.

🏢 Impact on the labor market 👷‍♂️🔍

The introduction of AMRs has an impact on the world of work:

Workplace changes

While some repetitive tasks are being automated, new jobs are being created in areas such as robotics, maintenance, and data analysis.

The need for new skills

Employees need to acquire new skills to keep pace with technology and fully exploit the benefits of AMRs.

⚖️ Regulatory and ethical aspects 📜🔒

The spread of AMRs also raises legal and ethical questions:

regulation

Clear guidelines and standards are needed to ensure the safe and responsible use of AMRs.

data protection

Companies must ensure that the data collected by AMRs is protected and processed in accordance with data protection laws.

Responsibility

In the event of malfunctions or accidents, it must be clarified who bears the responsibility – the manufacturer, the operator or the programmer.

📊 Best Practices for Implementation 🎯🔍

To fully leverage the benefits of AMRs, companies should follow these steps:

Needs analysis

Before implementation, the actual need should be analyzed and clear goals defined.

Pilot projects

Start with small pilot projects to test the technology and gain experience.

Involve employees

Involve your staff from the outset and offer training to promote acceptance and understanding.

Continuous improvement

Use the collected data to continuously optimize processes and improve the performance of the AMRs.

🏁 Performance and versatility 📢⚙️

Autonomous mobile robots (AMRs) are more than just a technological innovation; they are a crucial factor shaping the future of automation across many industries. Their ability to move autonomously, react flexibly, and adapt to changing environments offers significant advantages for companies seeking to increase efficiency and reduce costs. Despite the challenges of implementation, the benefits clearly outweigh the drawbacks. With the ongoing development of technologies such as artificial intelligence and the Internet of Things (IoT), AMRs will become even more powerful and versatile in the coming years. Companies that adopt these technologies early can gain a competitive edge and strengthen their position in an increasingly automated world.

📣 Similar topics

• 🤖 Autonomous Mobile Robots: A Revolution in Efficiency
• 🚀 AMRs in logistics: A new era
• ⚙️ Technological foundations of AMRs: What drives them
• 🏭 Industrial applications: AMRs in action
• 🏥 AMRs in healthcare: The silent revolution
• 🛒 Retail and AMRs: The silent helper
• 💰 Advantages of AMRs: Cost savings and efficiency
• 🔧 Challenges and solutions for AMRs
• 🌐 Future prospects: The role of AMRs in the coming decade
• 🌍 AMRs and the labor market: A new dynamic

#️⃣ Hashtags: #Technology #Automation #Efficiency #Future #Industry4.0

☑️ SME support in strategy, consulting, planning and implementation

☑️ Creation or realignment of the digital strategy and digitalization

☑️ Expansion and optimization of international sales processes

☑️ Global & Digital B2B trading platforms

☑️ Pioneer Business Development

 

I would be happy to serve as your personal advisor.

You can contact me by filling out the contact form below or simply call me on +49 89 89 674 804 (Munich) .

I'm looking forward to our joint project.

 

 

Xpert.Digital is a hub for industry with a focus on digitalization, mechanical engineering, logistics/intralogistics and photovoltaics.

With our 360° business development solution, we support well-known companies from new business to after sales.

Market intelligence, smarketing, marketing automation, content development, PR, mail campaigns, personalized social media and lead nurturing are part of our digital tools.

You can find out more at: www.xpert.digital - www.xpert.solar - www.xpert.plus