Smart and intelligent industrial sensors from manufacturers and suppliers of digital logistics systems and solutions

There is a wide variety of smart and intelligent industrial sensors developed by various manufacturers and suppliers. These sensors are used in logistics to collect and monitor information about the condition of goods, equipment, and environments. This allows for the optimization of logistics processes, the identification of bottlenecks, and increased efficiency.

Some of the most important types of smart and intelligent industrial sensors related to intelligent logistics equipment are:

RFID sensors

RFID (Radio Frequency Identification) sensors enable the wireless identification and tracking of goods and products. They are used in logistics to track inventory flow, automate inventory processes, and reduce theft or loss.

Acceleration and vibration sensors

These sensors detect movements, shocks, and vibrations during the transport or handling of goods. They can identify potential damage or improper handling and enable timely intervention to prevent damage.

Pressure sensors

Measure pressure in various applications, such as pneumatic or hydraulic systems, to identify leaks or deviations.

Light barriers

Detecting interruptions in a light beam to identify the positions or movements of objects, for example, for counting products on a conveyor belt.

Tilt sensors

They measure the inclination or orientation of objects or machines to ensure they are correctly positioned or to detect potential hazardous situations.

Image processing sensors

These sensors capture images or videos of objects or scenes and enable the automatic detection and identification of goods or labels. They can be used, for example, for automatic sorting or tracking of shipments in logistics centers.

Environmental sensors

These sensors measure environmental parameters such as air quality, noise levels, and lighting conditions. They can help improve safety, ergonomics, and efficiency in warehouse or work environments.

Temperature and humidity sensors

These sensors monitor temperature and humidity conditions in warehouses, transport containers, or cold chains. They ensure that sensitive products such as food, pharmaceuticals, or chemical substances are stored and transported under the correct conditions.

Gas and smoke detectors

Monitor air quality in industrial environments to detect potential hazards such as gas leaks or fires early.

Humidity sensors

Measure the moisture content in the air or in materials to monitor conditions that could cause moisture damage.

➡️ Some of the leading manufacturers and suppliers of smart and intelligent industrial sensors are already listed in my previous answer. However, there are many more companies offering solutions in this area. The choice of sensors depends on the specific requirements of the intelligent logistics equipment and the company's objectives.

The development of smart and intelligent industrial sensors has made significant progress in recent years. By combining sensor technology, connectivity, and advanced data processing, these sensors have evolved into powerful tools for monitoring and controlling industrial processes.

Industrial sensors used to be simple and static, recording only basic information such as temperature, pressure, or fill level. However, with the advent of IoT (Internet of Things) technologies and advances in sensor technology, industrial sensors have become increasingly intelligent. They are now capable of collecting, analyzing, and transmitting extensive data in real time.

The integration of artificial intelligence (AI) and machine learning has further enhanced the intelligence of industrial sensors. By processing large amounts of data, they can recognize patterns, identify anomalies, and perform predictive analytics. This enables early fault detection, process optimization, and improved decision-making in industry.

Looking ahead, the prospects for smart and intelligent industrial sensors are promising. The ongoing digitalization and automation in industry will further drive demand for these sensors. Companies are increasingly relying on data-driven decisions and process optimization to improve efficiency, quality, and safety.

The future will likely see increased integration of sensors into networked systems and platforms. By combining industrial sensors with other technologies such as cloud computing, big data analytics, and edge computing, more comprehensive and precise insights into industrial processes can be gained.

Furthermore, the miniaturization and cost reduction of sensors will lead to broader applicability. Sensors will become smaller, more energy-efficient, and less expensive, facilitating their implementation in a wide variety of applications.

Another important aspect is data security, as smart sensors collect a wide range of sensitive information. Developing robust security solutions will therefore be crucial to ensuring the protection and integrity of the collected data.

➡️ The rapid development and increasing acceptance of smart and intelligent industrial sensors suggests that they will play an even more important role in industry in the future. They will contribute significantly to optimizing production processes, improving efficiency, and ensuring quality.

Intelligent logistics solutions with intelligent logistics equipment refer to the use of technology, data analysis, and automation to improve efficiency, transparency, and control in logistics. These solutions utilize advanced technologies such as the Internet of Things (IoT), artificial intelligence (AI), and machine learning to optimize the entire logistics process.

Real-time tracking and monitoring

By integrating sensors and IoT devices into logistics equipment such as vehicles, containers, or pallets, companies can track and monitor the location and condition of goods in real time. This enables precise shipment tracking, improved route planning and optimization, and effective responses to unforeseen events.

Automated warehouse management systems

Intelligent logistics equipment also includes automated warehouse management systems such as automated storage and retrieval systems, sorting systems, and picking robots. These systems optimize inventory management, minimize manual intervention, and accelerate the picking process, resulting in improved efficiency and accuracy.

Data analysis and prediction

Intelligent logistics solutions utilize advanced data analytics techniques to extract valuable insights from collected data. By analyzing data on delivery times, inventory levels, demand, and other relevant factors, companies can create accurate forecasts, avoid bottlenecks, optimize inventory planning, and improve supply chain efficiency.

Collaborative platforms

Intelligent logistics solutions promote collaboration and the exchange of information between different stakeholders in the supply chain. Collaborative platforms enable companies to communicate in real time with suppliers, carriers, and customers to coordinate deliveries, manage bottlenecks, and improve customer service.

Optimization of transport routes

Intelligent logistics equipment uses data and algorithms to calculate the most efficient transport routes. By taking into account factors such as traffic conditions, weather, and delivery priorities, companies can reduce costs, shorten delivery times, and minimize their environmental impact.

Automated documentation and compliance

Intelligent logistics solutions simplify documentation and compliance. By automating records, customs documents, and other required documents, efficiency is increased and errors are reduced.

➡️ Intelligent logistics solutions aim to optimize the entire logistics process, from warehousing and transportation to delivery. They enable better planning, increased efficiency, cost reduction, and improved customer service by making data- and technology-based decisions.

The industry-standard term for sensor technology in logistics and intralogistics is "Automatic Identification and Data Capture" (AIDC). This technology encompasses various types of sensors used for identification, tracking, and data collection in logistics processes.

The term AIDC encompasses various technologies, including:

Barcode scanner

These sensors read barcodes on products, containers, or pallets to identify and track them.

RFID (Radio Frequency Identification)

RFID tags or labels contain wirelessly readable chips that allow products or containers to be automatically identified and information to be captured.

QR codes

Similar to barcodes, QR codes enable quick identification and data capture using mobile devices such as smartphones or tablets.

Suitable for:

• Important information for logistics: Sunrise 2027, the Data Matrix code (2D barcode) or QR code will replace the barcode

Biometric sensors: These sensors capture biometric data such as fingerprints, iris scans, or facial recognition for the authentication of individuals or for access control.

Ultrasound and laser sensors

These sensors are used in warehouse technology to measure the position and distance of objects and to enable the control of conveyor systems or robots.

➡️ Sensor technology is of great importance in the field of logistics and intralogistics, as it enables the efficient detection and tracking of products, goods, and containers. This allows for the optimization of logistics processes, precise inventory monitoring, and the minimization of errors. AIDC technology plays a crucial role in the automation and digitalization of logistics processes, contributing to increased efficiency and cost savings.

Numerous manufacturers and suppliers develop smart and intelligent industrial sensors. These sensors play a crucial role in capturing and monitoring various parameters in industry, thus enabling the efficient and optimized use of logistics systems.

Bosch Rexroth

• Bosch Rexroth is a leading global provider of industrial technology and automation solutions.
• Their product portfolio includes intelligent sensors for industry, including pressure sensors, accelerometers, temperature sensors and more.
• Bosch Rexroth sensors are characterized by high accuracy, reliability and digital connectivity.

Siemens AG

• Siemens is a global corporation with a broad portfolio of electronics and automation solutions.
• They offer a wide variety of smart industrial sensors, including position sensors, pressure sensors, temperature sensors and more.
• Siemens sensors are known for their precision, robustness and their ability to be integrated into digital industrial environments.

Honeywell International

• Honeywell is a multinational company that offers a wide range of technology solutions, including smart sensors for industry.
• Their product range includes intelligent industrial sensors for various applications such as air quality sensors, temperature sensors, humidity sensors and more.
• Honeywell sensors are characterized by high precision, durability, and advanced measurement and monitoring functions.

SICK AG

• SICK is a world-leading manufacturer of sensors and sensor solutions for factory and logistics automation.
• Their product portfolio includes a wide range of intelligent industrial sensors such as light barriers, proximity sensors, image processing systems and more.
• SICK sensors are characterized by high performance, precision and versatility.

Pepperl+Fuchs

• Pepperl+Fuchs is a specialist in electronic sensor technology and automation solutions.
• They offer a wide variety of smart industrial sensors, including ultrasonic sensors, proximity sensors, safety sensors and more.
• Pepperl+Fuchs sensors are characterized by their robustness, reliability and their ability to be integrated into industrial automation systems.

IFM Electronic GmbH

• IFM Electronic is a globally operating company that offers sensor solutions for automation technology.
• Their product portfolio includes intelligent industrial sensors such as pressure sensors, flow sensors, temperature sensors and more.
• IFM Electronic sensors are characterized by their precision, durability and advanced technology.

Banner Engineering

• Banner Engineering is a world-leading manufacturer of sensor and image processing solutions for industrial automation.
• They offer a wide range of smart industrial sensors, including optical sensors, fiber optic sensors, ultrasonic sensors and more.
• Banner Engineering sensors are characterized by their performance, ease of use and robust construction.

Teledyne DALSA

• Teledyne DALSA is a leading provider of image processing and industrial sensors.
• Their product range includes intelligent cameras, image processing systems, 3D sensors and more for industrial applications.
• Teledyne DALSA sensors are known for their high resolution, image processing capabilities, and advanced inspection and monitoring features.

Keyence Corporation

• Keyence is a global company specializing in sensor technology, image processing systems and industrial measurement technology.
• They offer a wide range of smart industrial sensors, including non-contact measuring sensors, optical sensors, fiber optic sensors and more.
• Keyence sensors are characterized by their high accuracy, ease of use and innovative technology.

Omron Corporation

• Omron is a global provider of automation solutions and sensor technology.
• Their product portfolio includes a wide range of smart industrial sensors, including image processing systems, motion sensors, temperature sensors and more.
• Omron sensors are characterized by their high quality, precision, and advanced features for integration into automation systems.

➡️ These manufacturers and suppliers offer a wide range of smart and intelligent industrial sensors specifically designed for use in intelligent logistics equipment. These sensors enable precise monitoring, increased efficiency, and optimization of logistics processes.

In 2027, the data matrix code or QR code will replace the barcode - Image: Xpert.Digital

More about it here:

• Important information for logistics: Sunrise 2027, the Data Matrix code (2D barcode) or QR code will replace the barcode

Converting industrial sensors to 2D matrix codes typically requires specific hardware components capable of reading and interpreting 2D codes. Here are some steps to consider when converting industrial sensors to 2D matrix codes:

1. Check the compatibility of your current industrial sensors: Ensure that your current sensors are capable of reading 2D codes. If not, you may need to purchase new sensors equipped with this function.
2. Selecting suitable 2D code types: There are various 2D code types, such as QR codes or DataMatrix codes. Choose the code type that best suits your needs. This depends on factors such as data capacity, code size, and the environment in which it will be used.
3. Procurement of 2D code readers: Acquire readers capable of scanning and decoding 2D codes. These devices are available as handheld scanners, stationary scanners, or even integrated into your industrial sensors.
4. Integrating 2D code readers: Adapt your industrial sensors to integrate 2D code readers. This may mean physically attaching the hardware to the sensors or programming the appropriate software to process the 2D code data.
5. Testing and validation: Ensure that the retrofitted industrial sensors are functioning correctly by conducting test runs and validating the read data. Verify that the readers can accurately and reliably read the 2D codes.

It is important to note that the exact steps and requirements for converting industrial sensors to 2D matrix codes may vary depending on the specific requirements of your application. It is recommended that you consult a specialist or an industrial sensor manufacturer for personalized advice and support during the conversion process.

Manufacturing and production

Industrial sensors are used in manufacturing to monitor process parameters such as temperature, pressure, flow rate, humidity, and vibration. These sensors contribute to quality control, fault detection, production monitoring, and optimization.

Logistics and warehousing

Sensors are used to monitor the location of products and inventory, to detect equipment wear and tear, and to improve the efficiency of logistics processes. For example, RFID tags are used to track products, and sensors are used to monitor storage conditions.

Energy and environmental management

Industrial sensors play a crucial role in monitoring and optimizing energy consumption in industry. They measure energy consumption, temperature, air quality, and other environmental factors to identify and implement energy efficiency measures.

Safety and occupational health

Sensors are used to ensure workplace safety. For example, motion sensors are used to detect people in hazardous areas, while gas sensors are used to monitor potentially dangerous gases.

Quality control and inspection: Industrial sensors are used to monitor and ensure the quality of products. Vision systems and optical sensors can detect defects, dimensional deviations, or surface flaws.

Predictive Maintenance

Sensors are used to monitor the condition of machines and equipment. By analyzing the data, potential failures can be predicted, and maintenance can be carried out in a timely manner to avoid unplanned downtime.

➡️ This list is not exhaustive, as the use of industrial sensors can vary depending on the industry and application. Sensors are continuously being developed and are finding applications in more and more areas of industry to improve efficiency, safety, and product quality.