Smart and intelligent industrial sensors from manufacturers and providers for digital logistics systems and solutions

There are a variety of smart and intelligent industrial sensors developed by various manufacturers and providers. These sensors are used in logistics to collect and monitor information about the condition of goods, devices and environments. This allows logistics processes to be optimized, bottlenecks identified and efficiency increased.

Some of the main types of smart and intelligent industrial sensors related to intelligent logistics equipment are:

RFID sensors

RFID (Radio Frequency Identification) sensors enable wireless identification and tracking of goods and products. They are used in logistics to track inventory flow, automate inventory processes, and reduce theft or losses.

Acceleration and vibration sensors

These sensors detect movements, shocks and vibrations during the transport or handling of goods. They can identify potential damage or mishandling and enable timely intervention to prevent damage.

Pressure sensors

Measure pressure in various applications, such as pneumatic or hydraulic systems, to identify leaks or deviations.

Light barriers

Detecting interruptions in a light beam to detect positions or movements of objects, for example for counting products on a conveyor belt.

Tilt sensors

Measure the tilt or orientation of objects or machines to ensure they are correctly positioned or to identify potentially hazardous situations.

Image processing sensors

These sensors capture images or videos of objects or scenes and enable automatic detection and identification of goods or labels. For example, they can be used for automatic sorting or tracking shipments in logistics centers.

Environmental sensors

These sensors measure environmental parameters such as air quality, noise levels or lighting conditions. They can help improve safety, ergonomics and efficiency in warehouse or work environments.

Temperature and humidity sensors

These sensors monitor temperature and humidity conditions in warehouses, shipping containers or cold chains. They ensure that sensitive products such as food, pharmaceutical goods or chemical substances are stored and transported under the right conditions.

Gas and smoke detectors

Monitor air quality in industrial environments to detect potential hazards such as gas leaks or fires early.

Humidity sensors

Measure moisture levels in the air or materials to monitor conditions that could cause moisture damage.

➡️ Some of the leading manufacturers and suppliers of smart and intelligent industrial sensors are already listed in my previous answer. However, there are many other companies that offer solutions in this area. The choice of sensors depends on the specific requirements of the intelligent logistics equipment and the goals of the company.

The development of smart and intelligent industrial sensors has made significant progress in recent years. By combining sensing, connectivity and advanced data processing, these sensors have become powerful tools for monitoring and controlling industrial processes.

In the past, industrial sensors were usually simple and static. They only recorded basic information such as temperature, pressure or level. However, with the advent of IoT (Internet of Things) technologies and advances in sensing, industrial sensors have become increasingly intelligent. You are now able to collect, analyze and transmit rich data in real time.

The integration of artificial intelligence (AI) and machine learning has further increased the intelligence of industrial sensors. By processing large amounts of data, they can detect patterns, identify anomalies and perform predictive analysis. This enables early error detection, process optimization and better decision making in the industry.

In terms of future prospects, the prospects for smart and intelligent industrial sensors are promising. Advancing digitalization and automation in industry will continue to drive demand for these sensors. Companies are increasingly relying on data-driven decisions and process optimization to improve efficiency, quality and safety.

The future is likely to see increased integration of sensors into connected systems and platforms. By connecting industrial sensors with other technologies such as cloud computing, big data analysis and edge computing, richer and more precise insights into industrial processes can be gained.

In addition, the miniaturization and cost reduction of sensors will lead to broader applicability. The sensors are becoming smaller, more energy efficient and less expensive, making them easier to implement in a variety of applications.

Another important aspect is the security of data, as smart sensors collect a variety of sensitive information. The development of robust security solutions will therefore be crucial to ensure the protection and integrity of the data collected.

➡️ The rapid development and increasing acceptance of smart and intelligent industrial sensors suggests that they will play an even more important role in industry in the future. They will contribute significantly to optimizing production processes, improving efficiency and ensuring quality.

Smart logistics solutions with smart logistics equipment refer to the use of technology, data analysis and automation to improve efficiency, transparency and control in logistics. These solutions leverage advanced technologies such as the Internet of Things (IoT), artificial intelligence (AI) and machine learning to optimize the entire logistics process.

Real-time tracking and monitoring

By integrating sensors and IoT devices into logistics equipment such as vehicles, containers or pallets, companies can track and monitor the location and condition of goods in real time. This enables precise delivery tracking, better planning and optimization of routes, and effective response to unforeseen events.

Automated warehouse management systems

Smart logistics equipment also includes automated warehouse management systems such as automated storage and retrieval machines, sorting systems and order picking robots. These systems optimize warehousing, minimize manual intervention and speed up the picking process, resulting in improved efficiency and accuracy.

Data analysis and prediction

Smart logistics solutions use advanced data analysis techniques to gain valuable insights from the data collected. By analyzing data on delivery times, inventory, demand, and other relevant factors, companies can create accurate forecasts, avoid shortages, optimize inventory planning, and improve supply chain efficiency.

Collaborative platforms

Smart logistics solutions promote collaboration and information sharing between different actors in the supply chain. Collaborative platforms enable companies to communicate in real-time with suppliers, carriers and customers to coordinate deliveries, manage shortages and improve customer service.

Optimization of transport routes

Smart logistics equipment uses data and algorithms to calculate the most efficient transport routes. By considering factors such as traffic conditions, weather conditions and delivery priorities, companies can reduce costs, shorten delivery times and reduce environmental impact.

Automated documentation and compliance

Intelligent logistics solutions simplify documentation and compliance with compliance requirements. Automating records, customs documents and other required documents increases efficiency and reduces errors.

➡️ Smart logistics solutions aim to optimize the entire logistics process, from warehousing to transportation and delivery. They enable better planning, increase efficiency, reduce costs and improve customer service by making decisions based on data and technology.

The standard industry term for sensor technology in logistics or intralogistics is “Automatic Identification and Data Capture” (AIDC for short). This technology includes different types of sensors used for identification, tracking and data collection in logistical processes.

The term AIDC covers various technologies, including:

Barcode scanner

These sensors read barcodes on products, containers or pallets to identify and track them.

RFID (Radio Frequency Identification)

RFID tags or labels contain wirelessly readable chips that allow products or containers to be automatically identified and information captured.

QR codes

Similar to barcodes, QR codes enable quick identification and data capture using mobile devices such as smartphones or tablets.

Suitable for:

• Important information for logistics: Sunrise 2027, the Data Matrix code (2D barcode) or QR code will replace the barcode

Biometric sensors: These sensors collect biometric data such as fingerprints, iris scans or facial recognition to authenticate people or control access.

Ultrasonic and laser sensors

These sensors are used in warehouse technology to measure the position and distance of objects and to enable the control of conveyor systems or robots.

➡️ Sensor technology in the field of logistics and intralogistics is of great importance as it enables efficient recording and tracking of products, goods and containers. This allows logistics processes to be optimized, inventories to be monitored precisely and errors to be minimized. AIDC technology plays a crucial role in the automation and digitalization of logistical processes and contributes to increasing efficiency and saving costs.

There are numerous manufacturers and providers who develop smart and intelligent industrial sensors. These sensors play an important role in recording and monitoring various parameters in the industry, thus enabling efficient and optimized use of logistics systems.

Bosch Rexroth

• Bosch Rexroth is a leading global provider of industrial technology and automation solutions.
• Their product portfolio includes intelligent sensors for industry, including pressure sensors, accelerometers, temperature sensors and more.
• Bosch Rexroth sensors are characterized by high accuracy, reliability and digital connectivity.

Siemens AG

• Siemens is a global corporation with a broad portfolio of electronics and automation solutions.
• They offer a variety of smart industrial sensors including position sensors, pressure sensors, temperature sensors and more.
• Siemens sensors are known for their precision, robustness and ability to integrate into digital industrial environments.

Honeywell International

• Honeywell is a multinational company that offers a wide range of technology solutions, including smart sensors for industry.
• Their product offering includes intelligent industrial sensors for various applications such as air quality sensors, temperature sensors, humidity sensors and more.
• Honeywell sensors are characterized by high precision, durability and advanced measurement and monitoring functions.

SICK AG

• SICK is a world-leading manufacturer of sensors and sensor solutions for factory and logistics automation.
• Their product portfolio includes a wide range of intelligent industrial sensors such as light barriers, proximity sensors, image processing systems and more.
• SICK sensors are characterized by high performance, precision and versatility.

Pepperl+Fuchs

• Pepperl+Fuchs is a specialist in electronic sensor technology and automation solutions.
• They offer a variety of smart industrial sensors including ultrasonic sensors, proximity sensors, security sensors and more.
• Pepperl+Fuchs sensors are characterized by their robustness, reliability and ability to be integrated into industrial automation systems.

IFM Electronic GmbH

• IFM Electronic is a global company that offers sensor solutions for automation technology.
• Their product portfolio includes intelligent industrial sensors such as pressure sensors, flow sensors, temperature sensors and more.
• IFM Electronic sensors are characterized by their precision, durability and advanced technology.

Banner engineering

• Banner Engineering is a world-leading manufacturer of sensor and image processing solutions for industrial automation.
• They offer a wide range of smart industrial sensors including optical sensors, fiber sensors, ultrasonic sensors and more.
• Banner Engineering sensors are characterized by their performance, user-friendliness and robust construction.

Teledyne DALSA

• Teledyne DALSA is a leading provider of machine vision and industrial sensors.
• Their product offering includes intelligent cameras, vision systems, 3D sensors and more for industrial applications.
• Teledyne DALSA sensors are known for their high resolution, image processing capabilities and advanced inspection and monitoring features.

Keyence Corporation

• Keyence is a global company that specializes in sensors, image processing systems and industrial measurement technology.
• They offer a wide range of smart industrial sensors including non-contact measurement sensors, optical sensors, fiber sensors and more.
• Keyence sensors are characterized by their high accuracy, ease of use and innovative technology.

Omron Corporation

• Omron is a global provider of automation solutions and sensor technology.
• Their product portfolio includes a variety of smart industrial sensors, including vision systems, motion sensors, temperature sensors and more.
• Omron sensors are characterized by their high quality, precision and advanced features for integration into automation systems.

➡️ These manufacturers and providers offer a variety of smart and intelligent industrial sensors that have been specifically developed for use in the area of ​​intelligent logistics equipment. These sensors enable precise monitoring, increased efficiency and optimization of logistics processes.

In 2027, the data matrix code or QR code will replace the barcode - Image: Xpert.Digital

More about it here:

• Important information for logistics: Sunrise 2027, the Data Matrix code (2D barcode) or QR code will replace the barcode

Converting industrial sensors to 2D matrix code usually requires specific hardware components capable of reading and interpreting 2D codes. Here are some steps to consider when converting industrial sensors to 2D matrix code:

1. Check compatibility of current industrial sensors: Make sure your current sensors have the ability to read 2D codes. If not, you may need to purchase new sensors equipped with this feature.
2. Selecting suitable 2D code types: There are different 2D code types such as QR codes or DataMatrix codes. Choose the code type that best suits your needs. This depends on factors such as data capacity, the size of the code and the environment in which it is used.
3. Procurement of 2D code readers: Purchase readers capable of scanning and decoding 2D codes. These devices can come in the form of handheld scanners, stationary scanners, or even integrated into your industrial sensors.
4. 2D code reader integration: Customize your industrial sensors to integrate 2D code readers. This may mean that you have to physically attach the hardware to the sensors or program the appropriate software to process the data from the 2D code.
5. Test and Validate: Ensure that the retrofitted industrial sensors are functioning properly by performing test runs and validating the data read. Check whether the readers can read the 2D codes accurately and reliably.

It is important to note that the exact steps and requirements for converting the industrial sensors to 2D matrix codes may vary depending on the specific needs of your application. It is recommended to contact a specialist or an industrial sensor manufacturer for individual advice and assistance with the conversion.

Manufacturing and production

Industrial sensors are used in manufacturing to monitor process parameters such as temperature, pressure, flow, humidity and vibration. These sensors contribute to quality control, defect detection, production monitoring and optimization.

Logistics and warehousing

Sensors are used to monitor the location of products and inventory, record wear and tear on equipment, and improve the efficiency of logistics processes. For example, RFID tags are used to track products and sensors to monitor storage conditions.

Energy and environmental management

Industrial sensors play an important role in monitoring and optimizing energy consumption in industry. They measure energy consumption, temperature, air quality and other environmental factors to identify and implement energy efficiency measures.

Safety and occupational health

Sensors are used to ensure safety in the workplace. For example, motion sensors are used to detect people in dangerous areas, while gas sensors are used to monitor potentially dangerous gases.

Quality Control and Inspection: Industrial sensors are used to monitor and ensure the quality of products. Vision systems and optical sensors can detect defects, dimensional deviations or surface errors.

Predictive Maintenance

Sensors are used to monitor the condition of machines and systems. By analyzing data, potential failures can be predicted and maintenance can be carried out in a timely manner to avoid unplanned downtime.

➡️ This list is not exhaustive as the use of industrial sensors can vary depending on the industry and use case. Sensors are continually being developed and are being used in more and more areas of industry to improve efficiency, safety and product quality.