Horizontal carousel racks and vertical carousel warehouses
Carousel racking, particularly horizontal and vertical carousel warehouses, are state-of-the-art racking systems used in various industries and companies to maximize warehousing and order picking efficiency. They offer high storage density, automated processes and optimal use of space. Here are some important and interesting details to know about carousel racking, especially horizontal and vertical carousel warehouses:
1. How horizontal carousel warehouses work
- Horizontal carousel warehouses consist of several horizontally arranged rack levels that are mounted on a common axis or rail.
- The shelf levels move in a continuous loop, similar to a carousel, either by electric drives or manually.
- Access to the desired goods is carried out automatically by rotating the shelf with the correct position to the removal position.
- This enables efficient use of the available space and quick picking of goods.
2. How vertical carousel warehouses work
- Vertical carousel warehouses consist of several vertically arranged rack levels that are attached to a central axis or column.
- The shelf levels move vertically up or down independently of each other.
- The automatic positioning of the shelf levels at the removal position avoids long routes and search times.
- This enables optimal use of the room height and space-saving storage of goods.
3. Advantages of carousel racking and carousel storage
- High storage density: Thanks to the compact arrangement of the shelf levels, carousel racks and carousel warehouses can store a large number of goods in a limited space.
- Quick access: Thanks to the automated rotation of the shelf levels, the goods are quickly brought to the picking position, which significantly shortens picking time.
- Error minimization: The automated processes reduce human errors and ensure precise and efficient inventory management.
- Space optimization: Carousel racks and carousel warehouses make optimal use of the available space, especially vertical carousel warehouses that use the room height effectively.
- Flexibility: The shelf levels can be individually configured as required to store different sizes and types of goods.
4. Areas of application of carousel racks and carousel warehouses
- Logistics and distribution: Carousel racks and carousel warehouses are used in logistics centers and distribution warehouses to enable quick and efficient processing of goods deliveries.
- E-Commerce: In the booming e-commerce industry, carousel racks and carousel warehouses are being used to meet the increasing need for quick order picking and shipping.
- Automotive industry: In the automotive industry, carousel racks and carousel warehouses are used to efficiently store parts and components and optimize the production process.
- Medical Storage: Hospitals and medical facilities use circulating racks and carousel warehouses to efficiently and safely store medications, medical devices, and supplies.
5. Safety considerations when using carousel racks and carousel warehouses
- Safety is an important issue for carousel racks and carousel warehouses. Appropriate safety precautions such as safety guards, light barriers and emergency stop switches should be in place to prevent injuries and accidents.
- Training for employees who work with carousel and carousel warehouses is critical to ensure they correctly understand operation and safety guidelines.
➡️ Carousel racking, especially horizontal and vertical carousel warehouses, are advanced racking systems that improve the efficiency of warehousing and order picking in various industries. Due to their high storage density, automated processes and optimal use of space, they are an ideal solution for companies that require efficient and space-saving storage.
Top ten manufacturers and companies/providers for horizontal and vertical carousel racks or carousel warehouses
SencorpWhite, Inc.
SencorpWhite, Inc. is a leading provider of automated warehousing and logistics solutions that also includes carousel and carousel warehouses in its product portfolio. Their carousel storage technology includes both horizontal and vertical systems for optimal storage and picking of goods.
Hänel Office and Storage Systems GmbH
Hänel Büro- und Lagersysteme GmbH, based in Germany, is one of the leading manufacturers of carousel racks and carousel warehouses. Their product offering includes horizontal and vertical carousel storage systems that provide high storage density and automated operations.
Kardex Remstar
Kardex Remstar is a renowned manufacturer of carousel racks and carousel warehouses with a global presence. Their range includes horizontal and vertical carousel storage systems designed for efficient warehousing and picking.
SSI Shepherd
SSI Schäfer is a global provider of logistics solutions and also offers carousel racking and carousel storage. Their product range includes horizontal and vertical carousel storage systems that can be tailored specifically to customer needs.
Ferretto Group
The Ferretto Group, headquartered in Italy, is a manufacturer of state-of-the-art carousel and carousel storage systems. Their product portfolio includes various types of carousel storage systems that enable optimal use of space and quick access to the stored goods.
Constructor Group
Constructor Group is an international company that offers various warehousing solutions, including carousel racking and carousel storage. Their product range includes both horizontal and vertical carousel storage systems with high efficiency and flexibility.
Weland storage system AB
Weland Lagersystem AB is a Swedish manufacturer of carousel and carousel storage systems. They offer a variety of storage solutions, including horizontal and vertical carousel storage systems that enable space-saving storage and quick picking.
FAMI Srl
FAMI Srl is an Italian manufacturer of carousel racks and carousel warehouses with many years of experience in the sector. Their range includes carousel storage systems that ensure high storage capacity and efficient access to goods.
Kasto Maschinenbau GmbH & Co. KG
Kasto Maschinenbau GmbH & Co. KG is a German company that specializes in the development and production of carousel racks and carousel warehouses. They offer tailor-made solutions for warehousing in various industries.
Mecalux SA
Mecalux SA is a world-leading manufacturer of storage solutions, which also has carousel racks and carousel warehouses in its product portfolio. Their offering includes horizontal and vertical carousel storage systems that enable efficient storage and picking.
Where are vertical carousel warehouses or carousel racks used?
Vertical carousel warehouses or carousel racks are used in various industries and areas of application.
Retail and e-commerce
Vertical carousel warehouses are used in retail and e-commerce warehouse and distribution centers to ensure efficient warehousing and picking of products.
Medical storage
Hospitals and medical facilities use vertical carousel warehouses to safely and efficiently store medications, medical devices and supplies.
Automotive industry
In the automotive industry, vertical carousel warehouses are used to store parts and components and optimize the production process.
Electronics industry
Companies in the electronics industry use vertical carousel warehouses to store sensitive electronic parts and components and enable rapid readiness for assembly.
Logistics and distribution:
Logistics companies and distribution centers use vertical carousel warehouses to ensure efficient storage and quick picking of goods.
Pharmacies
Vertical carousel warehouses are used in pharmacies to safely store medications and enable quick delivery to customers.
food industry
Vertical carousel warehouses are used in the food industry to efficiently store and facilitate access to food supplies such as canned goods, beverages and packaged foods.
Textile and clothing industry
Companies in the textile and clothing industry use vertical carousel warehouses to efficiently store fabric rolls, garments and accessories and enable quick order picking.
Storage for heavy loads
Vertical carousel warehouses are also used in industries where heavy loads need to be stored, such as metal processing, mechanical engineering or shipyards.
Storage of files and documents
Companies such as law firms, government agencies or archives use vertical carousel warehouses to securely store files, documents and records and optimize access.
➡️ These examples illustrate the versatility and wide range of applications of vertical carousel warehouses or carousel racks in various industries and companies.
Where are horizontal carousel warehouses or carousel racks used?
Horizontal carousel warehouses or carousel racks are used in various industries and areas of application.
Warehousing and shipping centers
Horizontal carousel warehouses are used in storage and shipping centers to ensure efficient warehousing and picking of goods.
Industrial manufacturing
Horizontal carousel warehouses are used in industrial manufacturing to efficiently store parts and components and provide quick access for production.
Electronics industry
Companies in the electronics industry use horizontal carousel warehouses to store electronic parts, circuit boards and components safely and orderly.
Storage of small parts
Horizontal carousel warehouses are often used for storing small parts such as screws, nuts, tools and other components in workshops, repair shops and assembly facilities.
Pharmaceutical Industry
In the pharmaceutical industry, horizontal carousel warehouses are used to store medicines, pharmaceuticals and other products to ensure safe and efficient handling.
Automotive industry
In the automotive industry, horizontal carousel warehouses are used to store small parts such as screws, nuts, seals and other components and to enable quick preparation for assembly.
Tool and mechanical engineering
Tool and mechanical engineering companies use horizontal carousel warehouses to store tools, fixtures and machine components neatly and easily accessible.
retail trade
In retail, horizontal carousel warehouses are used to store goods in storerooms or behind the sales area to facilitate access to products and make optimal use of storage space.
Printing companies
Print shops use horizontal carousel storage to safely store paper rolls, printing plates, inks and other printing materials and ensure efficient production processing.
food industry
In the food industry, horizontal carousel warehouses are used for storing packaged foods, drinks, cans or jars to maximize storage capacity and enable quick picking.
➡️ These examples illustrate the diverse possible uses of horizontal carousel warehouses or circulation racks in various industries and companies to optimize warehousing and picking of goods.
The advantages of carousel warehouses over other storage solutions
There are a variety of storage solutions in addition to the carousel warehouse or circulation rack.
Shelving systems
Racking systems are one of the most commonly used storage solutions and include various types of racking such as pallet racking, shelf racking, heavy duty racking and cantilever racking. They offer flexible storage capacities and enable manual storage and removal of goods.
Automated high-bay warehouses
Automated high-bay warehouses are highly automated systems in which racks are arranged on several levels one above the other and are operated by automated crane systems. They offer high storage capacity and enable efficient storage and picking of goods.
Compact storage systems
Compact storage systems, such as flow racks or drive-in/drive-through racks, maximize the use of available space by arranging goods in compact storage blocks. They allow for high storage density and are well suited for storing large quantities of the same product.
Gravity conveyor systems
Gravity conveyor systems use gravity to move goods on inclined roller tracks or conveyor lines. They allow for continuous movement of goods and sequential removal.
The advantages of carousel warehouses or carousel racks compared to other storage solutions include the following points
- High space savings: Due to the vertical arrangement of the storage spaces, carousel warehouses and carousel racks offer high storage density and maximum space utilization.
- Quick access: Carousel warehouses and circulation racks enable quick and direct access to the stored goods as the stored goods are automatically brought to the operators.
- Automation and efficiency: The automated movements and processes in carousel warehouses and carousel racks reduce manual handling and shorten picking times, resulting in increased efficiency.
- Error minimization: The risk of errors during picking is reduced through the automated control of movements and the display of storage locations.
- Scalability: Carousel warehouses and circulation racks can be expanded as needed and adapted to changing requirements.
- Safety: The automated movements and integrated safety systems in carousel warehouses and carousel racks ensure safe storage and handling of goods.
➡️ Choosing the optimal storage solution depends on various factors such as the specific needs of the company, the available space, the type of goods stored and the desired level of automation.
Future technology for sales & marketing of carousel warehouses or carousel racks with Metaverse and XR technologies
Future technologies are playing an increasingly important role in sales and marketing as companies look for innovative ways to present their products and services and delight customers. An exciting development in this context is the integration of carousel warehouses or carousel racks with Metaverse and XR technologies.
The connection of carousel warehouses and carousel racks with the Metaverse opens up fascinating opportunities for sales and marketing. The Metaverse is a virtual, augmented reality where users can have a more immersive and interactive experience. By using XR technologies such as virtual reality (VR) and augmented reality (AR), companies can present their products and warehousing in innovative ways and take their customers into virtual shopping worlds.
An important aspect of this future technology is the ability to give customers a virtual tour of a carousel warehouse or circulation rack. VR technology allows customers to immerse themselves in the warehouse from any location and explore the products in a realistic 3D environment. You can navigate through virtual rows of shelves, zoom in on products, get information and even interact with them virtually. This immersive experience allows customers to get to know the warehouse and products better and create a more personal connection.
AR technology can also be used in combination with carousel warehouses and carousel racks. Customers can use their mobile devices to overlay virtual content on top of the real world to access additional information about the products, such as prices, product descriptions or customer reviews. In addition, AR applications can help customers find the desired product in the warehouse by showing them the exact location on virtual maps.
Integrating Metaverse and XR technologies into carousel warehouses and carousel racking offers companies numerous benefits. On the one hand, it enables unique and impressive customer interaction that improves the product and brand experience. Customers can experience the products virtually without having to be physically present in the warehouse. This enables global reach and opens up new sales opportunities.
Furthermore, the connection of carousel warehouses and circulation racks with the Metaverse offers new analysis options. By collecting user data within the virtual environment, companies can collect valuable information about customer behavior, product preferences and interactions. This data can be used to create personalized offers and recommendations and further optimize marketing strategies.
➡️ The future technology for sales & marketing of carousel warehouses or carousel racks with Metaverse and XR technologies opens up new dimensions for companies. It enables immersive and interactive customer experiences, advanced analytics and a global presence. Companies that adopt these technologies early can gain a competitive advantage and engage their customers in unique ways.
Xpert.Plus – logistics consulting and logistics optimization – industry expert, here with its own 'Xpert.Digital Industry Hub' with over 1,000 specialist articles
Xpert.Plus is a project from Xpert.Digital. We have many years of experience in supporting and advising on storage solutions and in warehouse optimization, which we bundle in a large network under Xpert.Plus.
I would be happy to serve as your personal advisor.
You can contact me by filling out the contact form below or simply call me on +49 89 89 674 804 (Munich) .
I'm looking forward to our joint project.
Xpert.Digital – Konrad Wolfenstein
Xpert.Digital is a hub for industry with a focus on digitalization, mechanical engineering, logistics/intralogistics and photovoltaics.
With our 360° business development solution, we support well-known companies from new business to after sales.
Market intelligence, smarketing, marketing automation, content development, PR, mail campaigns, personalized social media and lead nurturing are part of our digital tools.
You can find out more at: www.xpert.digital – www.xpert.solar – www.xpert.plus